A rotor includes a permanent magnet, which is inserted in a magnet receiving hole of a rotor core and is shaped in a form of a mountain fold that is convex toward a radially inner side. A manufacturing device for the rotor includes a magnetizing device that magnetizes the inserted permanent magnet from an outside of the rotor. The magnetizing device includes: a first magnetizing unit that is placed on one side of the rotor in an axial direction and includes a magnetizing coil which supplies a magnetizing magnetic flux to the permanent magnet; and a second magnetizing unit that is placed on another side of the rotor in the axial direction and includes a magnetizing coil which supplies a magnetizing magnetic flux to the permanent magnet.

According to one aspect of the present disclosure, a rotor includes a shaft, a rotor core including an inner core and a plurality of outer cores, a mold resin unit covering, the mold resin unit, and a plurality of permanent magnets. The mold resin unit includes a gate mark in a region between the outer cores adjacent to each other in the circumferential direction, and the gate mark is provided in all regions between the adjacent outer cores or in a region between the outer cores, the region being adjacent to a region between the even-numbered adjacent outer cores in which the gate mark is not disposed in all the regions between the adjacent outer cores.

A rotor core includes a magnet insertion hole in which a magnet is disposed and an opening connected to the magnet insertion hole. The opening has an outer end edge and an inner end edge facing each other. The opening has a first portion where the outer and inner end edges face each other across a width W1, and a second portion where the outer and inner end edges face each other across a width W2 wider than the width W1. The second portion is located between the first portion and the permanent magnet. A reference line is defined as a straight line obtained by extending a magnetic pole surface of the permanent magnet on a radially outer side a plane perpendicular to the axis. At least a part of the first portion is located on an outer side in the radial direction with respect to the reference line.

Provided is a rotor 10 capable of avoiding an increase in cost due to use of a high-performance winding machine and an increase in cost due to molding of the entire rotor 10 with an insulator, and a rotating machine including the rotor 10.

The rotor 10 includes a rotor core 11 that rotates around a rotary axis A. The rotor core 11 includes a plurality of unit through holes 11a that individually accommodate each of a plurality of winding units 12. Each of the plurality of winding units 12 includes an iron core, a field winding wound around the iron core, and an insulating sealing resin that seals the iron core and the field winding, and is accommodated in the unit through hole 11a in a posture extending in a direction of the rotary axis A.

The rotor includes a drive shaft, a first rotor core unit, and a second rotor core unit. The first rotor core unit is configured from a first iron core material having a through-hole into which the drive shaft is inserted, and a plurality of first permanent magnets, and includes a first reference surface at which the first iron core material is flush with or protruding further than first permanent magnets. The second rotor core unit is configured from a second iron core material having a through-hole into which the drive shaft is inserted, and a plurality of second permanent magnets, and has a second reference surface at which the second iron core material is flush with or protruding further than second permanent magnets, the second rotor core unit being laminated in an axial direction on the first rotor core unit such that the first reference surface and the second reference surface contact each other.

A plurality of auxiliary magnets is embedded in a rotor core so as to surround the rotation axis of the rotating electrical machine in the cross-section orthogonal to the rotation axis. A plurality of main magnets is embedded in the rotor core so as to extend from the auxiliary magnet in the outer circumferential direction of the rotor. A plurality of magnetic poles of the rotor is formed around the rotation axis, the magnetic poles each having the auxiliary magnet and the plurality of main magnets arranged at a distance from each other in the circumferential direction of the rotor, and the plurality of main magnets of each magnetic pole is arranged asymmetrically about a virtual line passing the rotation axis and axisymmetrically dividing the auxiliary magnet of each magnetic pole.

An electric motor including a rotor defining an axis of rotation and an encoder. The encoder includes a magnetic composite part attached to the rotor, and a magnetic flux sensor positioned to detect magnetic flux resulting from movement of the magnetic composite part with rotation of the rotor.

A rotor structure, a permanent magnet auxiliary synchronous reluctance motor and an electric vehicle are provided. The rotor structure includes a rotor body. A permanent magnet groove group is provided on the rotor body, the permanent magnet groove group includes an outer layer permanent magnet groove and an inner layer permanent magnet groove, and a magnetic conduction channel is formed between the outer permanent magnet groove and the inner layer permanent magnet groove which are adjacent. A deflection segment is formed on at least one end of the magnetic conduction channel, and a distance from the deflection segment to a quadrature-axis of the rotor body is decreased gradually outward in a radial direction, so that an end of the magnetic conduction channel is disposed near the quadrature-axis.

A rotor for an electric motor includes a rotor shaft rotatably mounted about an axis; and a lamination stack mounted coaxially on the rotor shaft. The lamination stack includes inner cavities; permanent magnets housed inside the inner cavities of the lamination stack; and a front flange and a rear flange mounted coaxially on the rotor shaft and arranged axially on either side of the lamination stack. At least one amongst the front flange and the rear flanges is equipped with at least one sensor.

A flux concentrate type rotor may include a shaft; a rotor core; and an arc type permanent magnet having an inner diameter portion and an outer diameter portion. The rotor core includes an annular ring-shaped inner diameter portion core having a shaft through hole, a plurality of outer diameter portion cores arranged along a circumferential direction of the inner diameter portion core on an outer circumferential surface of the inner diameter portion core, and spaced apart from each other to form permanent magnet insertion portion, and a plurality of bridges arranged along the circumferential direction of the inner diameter portion core to correspond to each of the outer diameter portion cores, and connect each of the outer diameter portion cores to the inner diameter portion core. The outer diameter portion core has a first cutout portion positioned at a lower end.