An elastic laminate is provided including at least one gathered outer facing layer of a fabric and an apertured elastic film attached thereto. The aperture film includes a series of alternating first and second segments that extend continuously along the direction of elasticity. The first segments of the film are substantially devoid of any apertures and the second segments are strewn with apertures of irregular size and shape. The regionally limited and irregular apertures are formed by the controlled rupturing of the film within those segments. The elastic laminate has excellent air-permeability and elastic properties.

The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. In particular, discrete mechanical bonds are applied to a first substrate and a second substrate to secure elastic strands therebetween, wherein the discrete bonds are arranged intermittently along the machine direction. During the bonding process, heat and pressure are applied to the first substrate and the second substrate such that malleable materials of the first and second substrates deform to completely surround an outer perimeter of a discrete length of the stretched elastic strand. After removing the heat and pressure from the first and second substrates, the malleable materials harden to define a bond conforming with a cross sectional shape defined by the outer perimeter of the stretched elastic strand.

A nonwoven fabric. The nonwoven fabric can include a first surface and a second surface and a visually discernible pattern of three-dimensional features on one of the first or second surface. Each of the three-dimensional features can define a microzone comprising a first region and a second region. The first and second regions can have a difference in values for an intensive property. The nonwoven further has a plurality of apertures, wherein at least a portion of the aperture abuts at least one of the first region and the second region of the microzone.

A nonwoven fabric. The nonwoven fabric can include a first surface and a second surface and a visually discernible pattern of three-dimensional features on one of the first or second surface. Each of the three-dimensional features can define a microzone comprising a first region and a second region. The first and second regions can have a difference in values for an intensive property, wherein the intensive property is one or more of thickness, basis weight, or volumetric density, and wherein the first surface has a TS7 value different than a TS7 value of the second surface.

An absorbent article and method of making the absorbent article are disclosed. The absorbent article having a topsheet, a backsheet, and an absorbent core structure having one or more layers wherein at least one layer is a heterogeneous mass layer, wherein the topsheet and the heterogeneous mass are integrated such that they reside in the same X-Y plane.

An absorbent article includes an absorber including cells, each of which is surrounded by bonded portions of a front surface side sheet and a back surface side sheet and in each of which the front surface side sheet and the back surface side seat are not bonded, and including superabsorbent polymer particles contained in each of the cells. The bonded portions are arranged in dotted line shapes according to a pattern in which same-sized octagonal portions having all interior angles of 135°, and having two pairs of opposite sides whose facing directions are mutually orthogonal are equal in length, and diamond-shaped portions each having equal length of all sides and being formed in portions among the octagonal portions, are arranged without any space in the front-back direction (LD) or the width direction (WD).

A fluid distribution material for use in an absorbent article includes a formed film layer having a user-facing side and a garment-facing side opposite the user-facing side. The formed film layer includes a plurality of apertured protuberances arranged in a pattern having 10 to 40 protuberances per linear inch. Each of the protuberances includes a continuous sidewall extending from the user-facing side. The garment-facing side has a plurality of apertures aligned with the plurality of apertured protuberances and land areas in between the apertures. A nonwoven layer is laminated to the garment-facing side of the formed film layer. The nonwoven layer includes a plurality of continuous fibers extending across the land areas and the plurality of apertures of the formed film layer and attached to the land areas at bond sites. The fluid distribution material has a compressibility of less than 10% between pressures of 0.21 psi and 0.60 psi.

A fluid management layer having a basis weight of between about 40 grams per square meter (gsm) and about 120 gsm is described. The fluid management layer has a plurality of absorbent fibers, a plurality of stiffening fibers and a plurality of resilient fibers, wherein the absorbent fibers are present at about 20 percent to about 75 percent by weight, and wherein the integrated, carded, staple fiber, nonwoven has a first side and a second side, and wherein there is a higher number of absorbent fibers on the first side or second side versus the other.

A stretch laminate is disclosed. The stretch laminate may include a layer of nonwoven material that includes an accumulation of filaments and has an inner surface and an outer surface, the outer surface having an ordered arrangement of zones, each zone having an attenuated region adjacent to a build-up region wherein the attenuated region has a first basis weight and the build-up region has a second basis weight greater than the first basis weight, the difference in basis weights corresponding to disposition of the filaments according to the ordered arrangement. The stretch laminate may include a plurality of elastic strands space apart from each other in a crotch-stretch direction. In some examples the elastic strands may have an Average Strand Spacing no greater than 3 mm and/or an Average Decitex no greater than 300, and/or an Average Pre-Strain no greater than 250 percent.

An absorbent article includes a first waist region, a second waist region, and a crotch region disposed between the first and second waist regions; and a chassis having a topsheet, a backsheet and an absorbent core. The article also includes a waist feature having a portion extending longitudinally outboard of the chassis in the waist region. The backsheet includes a barrier layer having a maximum length, L.sub.BS. The absorbent core has absorbent material and a maximum length, L.sub.CW. L.sub.CW is substantially the same as L.sub.BS. The absorbent material is disposed in an absorbent material deposition area. The absorbent material deposition area has a maximum length, L.sub.AB, and L.sub.AB is about 90% or greater of L.sub.BS. The first absorbent area lateral edge is disposed a longitudinal distance, D1, from the first barrier lateral edge, and D1 is about 5% or less of L.sub.BS.