An elastic diaper element that includes an elastic layer (11) and at least one layer (12) made of a nonwoven fabric. The element has connection portions (15) between the elastic layer (11) and the non-woven layer (12). The non-woven layer (12) is corrugated in the non-stretched state and has portions (16) that act as a reserve allowing stretching. The connection portions (15) include zones (18) in which there is a form-fitting bond of material of the layer (12) made of the nonwoven and solidified material of the elastic layer (11).

An absorbent article having a lateral direction, a vertical direction, and a front-rear direction that are orthogonal to each other is provided. The absorbent article includes: a first sheet-like member; a second sheet-like member; elastic members that are inserted along the lateral direction between a pair of mutually-opposing facing surfaces of the first sheet-like member and that are spaced apart in the vertical direction; joining portions that join the pair of mutually-opposing facing surfaces and that are spaced part in the lateral direction and in the vertical direction; and side-seal sections disposed at each lateral end portion of the absorbent article. The joining portions are formed on two sides of the elastic members in the vertical direction so that the elastic members are sandwiched and pressed between the joining portions on the two sides.

The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. The elastomeric laminates may include a first substrate, a second substrate, and an elastic material located between the first and second substrates. During assembly of an elastomeric laminate, a beam is rotated to unwind the elastic strands from the beam, wherein the strands may include a spin finish. First bonds are applied to bond discrete lengths of the stretched elastic strands with and between the first substrate and the second substrate, wherein the discrete first bonds are arranged intermittently along the machine direction. In addition, second bonds are applied between consecutive first bonds to bond the first and second substrates directly to each other, wherein the second bonds extend in the machine direction and may be separated from each other in a cross direction by at least one elastic strand.

A stretchable structure of an absorbent article has a first sheet layer of a nonwoven fabric; a second sheet layer of a nonwoven fabric and opposed to one side of the first sheet layer. A plurality of elongated elastically stretchable members are provided along the stretchable direction at intervals from each other between the first sheet layer and the second sheet layer. The first sheet layer and the second sheet layer have sheet bonded portions bonded via a hot melt adhesive disposed in a striped pattern that is intermittent in the longitudinal direction of the elastically stretchable members and continuously elongated in the direction intersecting with the elastically stretchable members. One of the first sheet layer and the second sheet layer is a spunbond nonwoven fabric, and the other sheet layer is an air-through nonwoven fabric whose surface on the spunbond nonwoven fabric side is a fluffy surface.

A first sheet layer is made of a nonwoven fabric; a second sheet layer is made of a nonwoven fabric opposed to one side of the first sheet layer; and a plurality of elongated elastically stretchable members are provided along the stretchable direction at intervals from each other between the first sheet layer and the second sheet layer. Both ends of the elastically stretchable members are fixed to at least one of the first sheet layer and the second sheet layer via a first hot melt adhesive. The first sheet layer and the second sheet layer are bonded via a second hot melt adhesive in a range in the stretchable direction corresponding to a space between the both ends of the elastically stretchable member. The holding power of the first hot melt adhesive is higher than the second hot meld adhesive.

A method for feeding elastic threads in a process for the production of layered composite articles includes: feeding at least one elastic thread along a path extending from a reel of an elastic thread up to a joining zone with at least one web material. Feeding the elastic thread along the above path includes: giving the elastic thread a first percentage elongation along a first section of the path extending between the reel and a control zone; giving the elastic thread a second percentage elongation along a second section of the path extending between the control zone and the joining zone. The second percentage elongation is greater than the first percentage elongation and a length of the first section is greater than a length of the second section.

In a manufacturing method, resin in a molten state which becomes a film raw material is caused to hang down from a discharge port of a discharger and the film-like film raw material is continuously discharged, a sheet is conveyed along a sheet pass line, a tip part of the film raw material is formed by cutting and removing an initially formed part of the initially formed film raw material, the tip part is overlapped on the sheet on the sheet pass line, the sheet and the film raw material in a mutually overlapping state are conveyed along the sheet pass line, and the sheet and the film raw material are introduced to a joining part from the sheet pass line.

A stretchable structure of an absorbent article has a first sheet layer made of a nonwoven fabric; a second sheet layer made of a nonwoven fabric and opposed to one side surface of the first sheet layer; and a plurality of elongated elastically stretchable members provided along the stretchable direction at intervals from each other between the first sheet layer and the second sheet layer. The first sheet layer and the second sheet layer have sheet bonded portions bonded via a hot melt adhesive disposed in a striped pattern that is intermittent in the longitudinal direction of the elastically stretchable members and continuously elongated in the direction intersecting with the elastically stretchable members, and either one of the first sheet layer and the second sheet layer is made of a low-adhesion nonwoven fabric having lower peel strength with respect to the hot melt adhesive than the other sheet layer.

An apparatus for manufacturing an elastic composite structure includes a first roller configured to transport a web layer in a machine direction and a laydown guide configured to guide a laydown pattern of a plurality of elastic threads. A rotary anvil comprises a first weld line having a first notch formed in a contact surface of the first weld line, the first notch having a first interior configured to receive a portion of a first elastic thread of the plurality of elastic threads and a portion of the web layer therein. The first notch comprises a facing surface defining at least a portion of the first interior. A smallest orientation angle of a first face axis normal to the facing surface with respect to a contact surface axis normal to the contact surface is a first angle that is less than 90 degrees.

The present disclosure relates to methods for making apertured elastic laminates that may be used as components of absorbent articles. The methods and apparatuses may be close coupled such that materials may advance directly between aperturing and bonding operations. Such close coupling of devices may help to more precisely control the positions of the apertures in substrates relative to positions of apertures opposing substrates and/or bonds in the assembled laminate. The methods and apparatuses herein may also provide the ability to orient protrusions or protuberances in the substrates created by the aperturing process so as to extend inward and away from both outer surfaces of the assembled laminate. In turn, the assembly processes may be conducted so as to help mitigate reductions in softness that might otherwise result from the aperturing process in the assembled laminate.