The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. In particular, discrete mechanical bonds are applied to a first substrate and a second substrate to secure elastic strands therebetween, wherein the discrete bonds are arranged intermittently along the machine direction. During the bonding process, heat and pressure are applied to the first substrate and the second substrate such that malleable materials of the first and second substrates deform to completely surround an outer perimeter of a discrete length of the stretched elastic strand. After removing the heat and pressure from the first and second substrates, the malleable materials harden to define a bond conforming with a cross sectional shape defined by the outer perimeter of the stretched elastic strand.

Aspects of the present disclosure relate to absorbent articles with front and back waist panels having different stretch characteristics. A first waist panel may be connected with a chassis and positioned in a first waist region, and a second waist panel may be connected with the chassis and positioned in a second waist region. In some configurations, the first waist panel may comprise a first structural feature that is not included in the second waist panel or may comprise a first structural feature is different from a second structural feature included in the second waist panel. As such, the first structural feature provides different stretch characteristics between the first waist panel and the second waist panel.

Disclosed is a method of manufacturing a wearable article assembled by a front belt, a back belt, and a central chassis, the central chassis having a front waist region and a back waist region separated from each other by a crotch region, wherein at least one of the front belt and the back belt is formed by an elastic belt, the method may comprise making the elastic belt and joining to the central chassis by the steps of: 1) advancing a first layer of continuous sheet having a first surface and an opposing second surface in a machine direction and defining a width in a cross machine direction; 2) advancing a second layer of continuous sheet having a first surface and an opposing second surface in the machine direction and having a smaller width than the first layer of continuous sheet; 3) advancing a first group of elastic bodies in the machine direction in a stretched state; 4) joining the first group of elastic bodies between the first surface of the first layer and the first surface of the second layer of continuous sheets to form a primary elastic belt precursor; 5) advancing a second group of elastic bodies in the machine direction in a stretched state; 6) joining the second group of elastic bodies to the first surface of the first layer of continuous sheet of the primary elastic belt precursor; 7) joining the central chassis to the second surface of the second layer of continuous sheet; and 8) folding the first layer of continuous sheet to form a first layer fold over of continuous sheet, such that at least one of the second group of elastic bodies is directly joined between the first surface of the first layer of continuous sheet and the first surface of the first layer fold over of continuous sheet.

A method for manufacturing absorbent sanitary products, comprising the steps of: forming a first and a second continuous elastic band, which are movable parallel to each other in a machine direction, fixing a plurality of absorbent panels between said first and second continuous elastic bands, arranged in a direction transverse to the machine direction, and spaced apart in said machine direction, wherein each of said elastic bands is formed by means of a method comprising the steps of: continuously feeding a plurality of tensioned elastic threads (30) in said machine direction, continuously feeding a pair of non-elastic webs arranged on opposite sides of said plurality of elastic threads, welding said pair of non-elastic webs to each other by means of a welding pattern comprising anchoring welds and/or containing and guiding welds.

Elasticated materials and articles comprising elasticated materials are disclosed. A method may comprise advancing first and second substrate materials and a stretched elastomeric strand in the machine direction. The method may further comprise advancing the first and the second substrate materials with the elastomeric strand positioned therebetween to a bonding apparatus. The bonding apparatus may comprise first and second elements forming a bonding nip. The method may further comprise oscillating the strand in a cross-machine direction and advancing the first and second substrate materials, and the strand, through the bonding nip and bonding the first and second substrate materials together with at least first and second bonds. The first and second bonds may be disposed on opposite sides of the strand and spaced apart a distance less than its un-tensioned diameter, and the first and second bonds may be located along an arcuate portion of the strand.

An absorbent article comprises first and second substrates and one or more elastic elements disposed at least partially intermediate the substrates. The second substrate is attached to the first substrate and/or to portions of the elastic elements. The absorbent article comprises an adhesive having a first and second pattern of elements disposed on first substrate, and first and second texture zones. The first texture zone comprises a first portion of the substrates, a first portion of the elastic elements, and the first pattern of elements of the adhesive and forms a background pattern in the first portion of the substrates. The second texture zone comprises a second portion of the substrates, a second portion of the one or more elastic elements, and the second pattern of elements of the adhesive and forms a macro pattern in the second portion of the substrates.

A layered body containing continuous sheets is thermally fused when passing through a space between an anvil roll and an energy applying device to form a layered sheet. A nip stage for sandwiching the layered body is provided upstream of the space between the anvil roll and the energy applying device. The nip stage includes at least one displacement member which is displaced in accordance with the thickness of the layered body sandwiched by the nip stage. Whether the thickness of the layered body sandwiched by the nip stage has deviated from a reference range is detected on the basis of the displacement of the displacement member, and when it is detected that the thickness has deviated from the reference range, the energy applying device is caused to retreat in a direction going away from the anvil roll.

The present disclosure relates to one or a combination of an absorbent article's chassis, inner leg cuffs, outer leg cuffs, ear panels, side panels, waistbands, and belts that may comprise one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or very fine (less than 300, less than 200, less than 100 dtex) and/or low strain (less than 300%, less than 200%, less than 100%) elastics to deliver low pressure less than 1 psi (according to the conditions defined by the Pressure-Under-Strand method below) under the elastics, while providing adequate modulus of (between about 2 gf/mm and 15 gf/mm) to make the article easy to apply and to comfortably maintain the article in place on the wearer, even with a loaded core (holding at least 50 mls of liquid), to provide for the advantages described above.

A method for manufacturing an absorbent article that includes: a first sheet body that includes two first sheets and a first elastic string that is stretchable and contractible in a left-right direction; a second sheet body; and a first weld portion. The method includes: (a) placing the first elastic string in a stretched state where the first elastic string is stretched in the left-right direction between the first sheets disposed in a thickness direction intersecting the left-right direction; (b) causing the second sheet body to overlap with the first sheet body in the thickness direction; (c) releasing the stretched state to bring about a released state; and (d) welding one end portion of the first sheet body in the left-right direction and one end portion of the second sheet body in the left-right direction to each other, to form the first weld portion.

Absorbent articles having curved elasticized laminates and apparatuses and methods for forming such articles are disclosed. In one embodiment a method of forming an article may comprise moving absorbent assemblies and elasticized laminates in the machine direction. The method may further comprise oscillating the elasticized laminates in the cross-machine direction to impart a curvature, bonding the elasticized laminates to the absorbent assemblies while maintaining the imparted curvature such that at least a portion of the elasticized laminates are disposed outboard of longitudinal side edges of the absorbent assemblies, and finally separating the absorbent assemblies into individual absorbent articles, where the elasticized laminates extend in a curving manner throughout the absorbent articles.