An absorbent article has a longitudinal direction, a transverse direction and a thickness direction, and includes a fluid permeable topsheet, a fluid impermeable backsheet and an absorbent core enclosed between the topsheet and the backsheet having, in the longitudinal direction, a front section, a rear section and a crotch section between the front section and the rear section. The absorbent core has two longitudinally extending side regions being spaced apart in the transversal direction by at least one longitudinally extending channel region. The channel region is of less basis weight than the side regions.

Process for making discrete fibrous layers, comprising the steps of continuously depositing fibers in an endless series of molds, with two neighboring molds connected by a connecting section, transferring the resulting continuous fibrous layer to another endless moving surface and cutting the continuous fibrous layer at the connecting sections to form discrete fibrous layers. The molds comprise at least one raised element that prevents fiber deposition in the raised element area.

The present invention relates to an apparatus and a method for making air-laid fibrous articles, as well as absorbent hygiene products comprising such air-laid fibrous articles as absorbent core. It comprises a plurality of discrete pockets (1) defining the shape of the articles disposed in a circumferential relationship about the periphery of a rotatable deposition drum (50) comprising a disk-shaped backing plate (2), characterized in that the discrete pockets (1) are removably attached to interfacing segments (6) which are themselves removably attached to the backing plate (2). The present invention aims to provide an easier and quicker way of interchanging the pockets and to provide an improved handling of different pocket sizes.

A method of manufacturing an absorbent article includes a paper making step in which, after forming a wet paper sheet from a source material and adding a fragrance material to the wet paper sheet, a pulp raw fabric sheet is obtained by dehydrating and drying the wet paper sheet; and a processing step of an absorbent article in which the pulp raw fabric sheet is defibrated and an absorbent body is manufactured by fiber stacking this defibrated fluff pulp.

This invention relates to a device for forming a composite web of an absorbent pad for absorbent articles, such as diapers, comprising an extruding means for extruding a thermoplastic material and a delivery means for delivering superabsorbent polymer material; a suction forming surface is configured to receive the filaments of thermoplastic material blown out of the one or more delivery mouths of the extruding means and to receive the superabsorbent polymer material coming out of the delivery means, to make a composite, meltblown web comprising the superabsorbent polymer material; the delivery means has at least one outlet mouth for feeding superabsorbent polymer material and configured to be movable at least from a first distance to a second distance, or vice versa, relative to the delivery mouth of the extruding means in such a way as to vary the concentration of the superabsorbent polymer material in the composite web.

An absorbent article and method of making the absorbent article are disclosed. The absorbent article having a topsheet, a backsheet, and an absorbent core structure having one or more layers wherein at least one layer is a heterogeneous mass layer, wherein the topsheet and the heterogeneous mass are integrated such that they reside in the same X-Y plane.

An absorbent core for use in an absorbent article, the absorbent core including a first absorbent layer comprising a first substrate, a layer of first superabsorbent polymer particles deposited on the first substrate on a deposition area and a fibrous layer of thermoplastic adhesive material covering the layer of first superabsorbent polymer particles, and a second absorbent layer comprising a second substrate and a mixed layer comprising a mixture of second superabsorbent particles and cellulosic fibers deposited on the second substrate. The first and second absorbent layers are combined together such that at least a portion of the fibrous thermoplastic adhesive material of the first absorbent layer contacts at least a portion of the mixed layer of the second absorbent layer.

A forming pocket suitable for forming conglomerates from particulate material to be used as an absorbent padding for hygienic products, includes an external forming substrate for receiving particulate material, the substrate having openings and a shape conjugated to a form of the absorbent padding to be made. The forming pocket includes a grid supporting structure, which has openings and is coupleable with the substrate to support the substrate during suction of particulate material through the substrate. The supporting structure has an external surface configured to contact the substrate and has a shape conjugated to the shape of the substrate. A method of making the forming pocket includes obtaining from at least one first metal sheet first and second sets of elements having a plurality of cuts, and wedging the elements of the first set with the elements of the second set via the cuts to make the grid supporting structure.

Process for making discrete fibrous layers, comprising the steps of continuously depositing fibers in an endless series of molds, with two neighboring molds connected by a connecting section, transferring the resulting continuous fibrous layer to another endless moving surface and cutting the continuous fibrous layer at the connecting sections to form discrete fibrous layers. The molds comprise at least one raised element that prevents fiber deposition in the raised element area.

A liquid absorbent structure is made by dry laying a fibrous web having incorporated therein a superabsorbent material, and applying an aqueous composite stabilizer to at least one surface of the web. The aqueous composite stabilizer imparts integrity to the resulting structure without substantially impairing the effectiveness of the superabsorbent material to absorb liquid while forming the absorbent structure without removing the water from aqueous composite stabilizer or drying out the absorbent structure. The absorbent composite absorbs the water from the aqueous composite stabilizer. The absorbent composite comprises about 70% by weight of a superabsorbent material.