An apparatus for forming an absorbent pad for an absorbent sanitary article having a zone free of absorbent material to define a channel of the pad includes a forming drum, a first feed system for feeding a first web, a second feed system for feeding a second web, a spreader for spreading the absorbent material on the drum; a joining system for joining the first and second webs to define the channels. A first dispenser forms on the first web a layer of first adhesive substance according to a spreading pattern having zones free of the first adhesive substance corresponding to the channels. A second dispenser dispenses a second adhesive substance, whose adhesive force is greater than an adhesive force of the first adhesive substance, on the second web according to a pattern having a layer placed at a zone free of the first adhesive substance.

Pulpless absorbent cores and methods of manufacture are disclosed. A method of forming a pulpless absorbent core may comprise moving a foraminous forming surface having un-masked portions and masked portions in a machine direction, the un-masked portions defining an absorbent core region. The method may further comprise depositing particulate material at a velocity of less than 1200 meters per minute in the absorbent core region while applying a vacuum. The absorbent core region may comprise: a front core region spanning a first half of the absorbent core region and a rear core region spanning a second half, wherein the front core region trails the rear core region in the machine direction, and the masked portions of the foraminous forming surface block airflow through the forming surface to cause greater than 60% of the particulate material deposited in the absorbent core region to locate in the front core region.

The disclosure relates to a disposable hygiene article comprising an absorbent core which has first and second areas. The second area is located centrally in the middle portion of the article and extends longitudinally along a centre axis, transversally and symmetrically in a transverse direction towards each side edge of the core and in a thickness direction of the article. The second area protrudes outwards from a plane of the first area, and covers from 5-15% of a total area of the core. The first area surrounds the second area and covers the remainder of the total area of the core. The second area has grammage higher than grammage of the first area. The second area is integrated with the first area, and the second area is surrounded by a discontinuous embossing pattern which conforms to the shape of the second area of the core.

An absorbent article and method of making the absorbent article are disclosed. The absorbent article having a topsheet, a backsheet, and an absorbent core structure having one or more layers wherein at least one layer is a heterogeneous mass layer, wherein the topsheet and the heterogeneous mass are integrated such that they reside in the same X-Y plane.

Absorbent cores for use in absorbent articles are presented. The absorbent cores include a low-density zone that is surrounded by zones having a higher density than that of the low-density zone. The low-density zone aids in fluid absorption, distribution and storage.

An absorbent article includes an absorbent core having an absorbent material enclosed in a core wrap having a top layer and a bottom layer. The bottom layer of the core wrap comprises a nonwoven comprising synthetic fibers, which has a basis weight from about 6 g/m.sup.2 to about 10 g/m.sup.2 and the nonwoven has a static coefficient of friction as measured in cross-machine direction of no more than 0.40.

A method for forming an absorbent pad including a first layer, a second layer and an absorbent material interposed between the first and the second layer and arranged according to a spreading pattern M1 having at least one channel which is free of absorbent material, includes a step of feeding a first web, intended to form the first layer of the pad; a step of feeding a second web, intended to form the second layer of the pad; a step of spreading the absorbent material on the first web according to the spreading pattern M1; a step of joining the first and second webs, a step of removing any absorbent material that may be present in the channel.

An absorbent core comprising substantially continuous zones of one or more high fluid distribution structures and discontinuous zones of fluid absorption structures surrounding the one or more high fluid distribution structures, wherein the one or more high fluid distribution structures are arranged to distribute fluid across the absorbent core at a speed that is faster than the speed of fluid distribution across the absorbent core by said discontinuous fluid absorption structures, and wherein said continuous zones extend along a path that is substantially parallel to at least a portion of the perimeter of the core, said portion of the perimeter of the core comprising at least a portion of the sides of the core and one of the ends of the core.

An absorbent core comprising substantially continuous zones of one or more high fluid distribution structures and discontinuous zones of fluid absorption structures surrounding the one or more high fluid distribution structures, wherein the one or more high fluid distribution structures are arranged to distribute fluid across the absorbent core at a speed that is faster than the speed of fluid distribution across the absorbent core by said discontinuous fluid absorption structures, and wherein said continuous zones extend along a path that is substantially parallel to at least a portion of the perimeter of the core, said portion of the perimeter of the core comprising at least a portion of the sides of the core and one of the ends of the core.

Absorbent structures and methods of manufacture are disclosed. In one embodiment, a method of manufacturing may comprise, directing a stream of particles toward a layer, spraying the stream with a first adhesive, the first adhesive contacting the stream at a first contact point, spraying the stream with a second adhesive, the second adhesive contacting the stream at a second contact point, the first contact point being different from the second contact point, depositing the intermixed particles, first adhesive, and second adhesive onto the layer, and covering the mixture of the particles, the first adhesive, and the second adhesive with a second layer.