A substantially planar absorbent core (28) comprising a core wrap (16, 17) enclosing an absorbent material (60), the absorbent core having a longitudinal axis (80) and comprising a front region (81), a back region (83) and a middle region (82), each region having an equal length (L/3) along the longitudinal axis, wherein the absorbent material is substantially free of cellulose fibers and forms a pattern of absorbent material areas. The pattern comprises on each side of the longitudinal axis at least one longitudinally-extending curved area (601a, 601b) in the middle region of the core, and at least one longitudinally-extending straight area (602a, 602b) in the front region and/or back region of the core.

A substantially planar absorbent core includes a core wrap enclosing an absorbent material that is substantially free of cellulose fibers and forms a pattern of discrete absorbent material areas. The core further comprises at least a pair of curved longitudinally-extending channel-forming areas substantially free of absorbent material, through which the top side of the core wrap is attached to the bottom side of the core wrap along a core wrap bond. Each of the longitudinally-extending channel-forming areas are longitudinally flanked internally by a first flanking absorbent material area and externally by a second flanking absorbent material area, the first and second flanking absorbent material areas following the curvature of the channel-forming area.

The present disclosure relates to assembling elastic laminates that may be used to make absorbent article components. Methods and apparatuses herein may include an anvil adapted to rotate about an axis of rotation, wherein first and second spreader mechanisms adjacent the anvil roll are axially and angularly displaced from each other with respect to the axis of rotation. During the assembly process, a substrate may be advanced in a machine direction onto the rotating anvil. The first spreader mechanism stretches a first elastic material in the cross direction, and the second spreader mechanism stretches a second elastic material in the cross direction. The stretched first and second elastic materials advance from the spreader mechanisms and onto the substrate on the anvil roll. The combined and elastic materials may then be ultrasonically bonded together on the anvil to form at least one elastic laminate.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

The present disclosure relates to apparatuses and methods for assembling elastic laminates that may be used to make absorbent article components. Particular aspects of the present disclosure involve an anvil and a spreader mechanism adjacent the anvil. During the assembly process, a first substrate may be advanced in a machine direction onto the rotating anvil. The spreader mechanism operates to activate an elastic material by stretching the elastic material in the cross direction to a first elongation. The elastic material is then consolidated to a second elongation in the cross direction, wherein the second the elongation is less than the first elongation. The consolidated elastic material is then bonded between a first substrate and a second substrate on the anvil. In some configurations, the first and second substrates may be nonwovens, and the elastic material may be an elastic film and/or an elastic laminate.

The present disclosure relates to elastic laminates and methods for assembling elastic laminates that may be used to make absorbent article components. Elastic laminates may include one or more reinforcement layers positioned between unstretched portions of elastic materials and substrates to which the elastic materials are bonded.

The present disclosure relates to elastic laminates and methods for assembling elastic laminates that may be used to make absorbent article components. Elastic laminates may include one or more reinforcement layers positioned between unstretched portions of elastic materials and substrates to which the elastic materials are bonded.

The present disclosure relates to elastic laminates and methods for assembling elastic laminates that may be used to make absorbent article components. Elastic laminates may include one or more reinforcement layers positioned between unstretched portions of elastic materials and substrates to which the elastic materials are bonded.