A process of making an absorbent article is disclosed. A liquid permeable topsheet web extending substantially continuously in a machine direction a backsheet web, and an intermediate layer are provided. The topsheet web has first and second surfaces. The backsheet web extends substantially continuously in the machine direction. The intermediate layer has a first and second surface. The topsheet and intermediate layer are aligned in a face to face relationship such that the second surface of the topsheet in in contact with the first surface of the intermediate layer and simultaneously mechanically deformed which combines the topsheet with the intermediate layer. The topsheet web and intermediate layer are nested together such that a majority of the three-dimensional protrusions formed in the topsheet web coincide with and fit together with a majority of the three-dimensional protrusions formed in the intermediate layer to provide a topsheet/intermediate layer laminate web having three-dimensional protrusions.

A patterned apertured web includes a plurality of first arrays forming a first zone in the patterned apertured web. At least some of the first arrays include a first plurality of land areas and a first plurality of apertures. At least some of the first plurality of land areas surround at least some of the first plurality of apertures. The first plurality of apertures of the first zone have a plurality of Interaperture Distances, according to the Aperture Test. The Interaperture Distances of the first zone have a first distribution having a first mean and a first median. The first mean is greater than the first median by at least 4%.

A nonwoven fabric for an absorbent article has a plurality of first ridges and a plurality of first grooves on a first surface, each of the first ridges extending in a first direction and being provided with a first top surface including a first top section and first side surfaces, and each of the first grooves extending in the first direction; each of the first grooves of the nonwoven fabric has a plurality of second ridges and a plurality of bottom sections on the first surface, each of the second grooves being contiguous with two adjacent first ridges among the plurality of first ridges and having a second top section; the nonwoven fabric is provided with a plurality of predetermined recess units; and in each of the plurality of recess units, the fiber density of the first surface is lower than the fiber density of the first top surface.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

An absorbent article may include an inner elasticised chassis. An opening may be formed through the inner elasticised chassis. The absorbent article may include an outer elasticised chassis, and an absorbent member located between the inner elasticised chassis and the outer elasticised chassis. The inner elasticised chassis may include sets of elastic strands surrounding the absorbent member. The opening may be located in a space between the sets of elastic strands.

The present disclosure relates to methods for assembling elastic laminates that may be used to make absorbent article components. Particular aspects of the present disclosure involve providing a first substrate and a second substrate, the first substrate and the second substrate, each having a width in a cross direction; providing an activated elastic material; elongating the activated elastic material; and ultrasonically bonding the first substrate together with the second substrate with the elongated activated elastic material positioned between the first substrate and the second substrate.

A sheet is used for a disposable wearable article. The sheet is such that a plurality of projections are formed on a single nonwoven fabric. A hole is formed in the apex of the projection. The projection includes a holding portion, in a periphery of the hole and at a position adjacent to the hole, for holding the projection and holding an open state of the hole.

The present disclosure relates to methods for assembling elastic laminates that may be used to make absorbent article components. Particular aspects of the present disclosure involve a spreader mechanism operating to activate an elastic material by stretching the elastic material in to a first elongation. The elastic material is then consolidated to a second elongation, wherein the second the elongation is less than the first elongation. The consolidated elastic material is then joined to one or more substrates. In some configurations, the substrates may be nonwovens, and the elastic material may be an elastic film and/or an elastic laminate.

The disclosure relates to a disposable hygiene article comprising an absorbent core which has first and second areas. The second area is located centrally in the middle portion of the article and extends longitudinally along a centre axis, transversally and symmetrically in a transverse direction towards each side edge of the core and in a thickness direction of the article. The second area protrudes outwards from a plane of the first area, and covers from 5-15% of a total area of the core. The first area surrounds the second area and covers the remainder of the total area of the core. The second area has grammage higher than grammage of the first area. The second area is integrated with the first area, and the second area is surrounded by a discontinuous embossing pattern which conforms to the shape of the second area of the core.

The embodiments disclose an apparatus including a child sanitary napkin including a disposable child sanitary napkin underwear, wherein the child sanitary napkin includes a waterproof non porous outer layer, an adhered superabsorbent polymer layer, an odor absorbing activated charcoal pad layer with a soft cotton covering layer, an imprinted product barcode and an embedded RFID chip for tracking the child via a digital device cellular connection, wherein the child sanitary napkin includes a shape contoured to a female anatomical groin area, wherein the child sanitary napkin includes flared front and rear terminus areas to increase an adhesive bonding area, wherein the child sanitary napkin includes sizes conforming to children's clothing and age sizes, and age appropriate decorative images including stickers to apply to the child sanitary napkin outer surface.