A process and an apparatus for producing hygienic absorbent articles provided with at least one refastenable side seam from a chain of articles being formed having a first elastic sheet and a second elastic sheet, wherein the process and the apparatus are configured to perform operations on one or both of the elastic sheets in a cross direction, that is, with the elastic sheets parallel to the machine direction.

A method including: a conveying step of conveying a continuous sheet to be a component of a disposable worn article in a longitudinal direction; a printing step of repeatedly printing a predetermined pattern by spraying ink from a first group of nozzles of an inkjet print head onto a surface of the continuous sheet; and a flushing step of performing a flushing operation of spraying ink from at least a second group of nozzles of the head onto the surface of the continuous sheet.

The present disclosure relates to assembling elastic laminates that may be used to make absorbent article components. Methods herein may include an anvil adapted to rotate about an axis of rotation, wherein first and second spreader mechanisms adjacent the anvil roll are axially and angularly displaced from each other with respect to the axis of rotation. During the assembly process, a substrate may be advanced in a machine direction onto the rotating anvil. The first spreader mechanism stretches a first elastic material in the cross direction, and the second spreader mechanism stretches a second elastic material in the cross direction. The stretched first and second elastic materials advance from the spreader mechanisms and onto the substrate on the anvil roll. The combined and elastic materials may then be ultrasonically bonded together on the anvil to form at least one elastic laminate.

Disclosed is a method for transferring cut-out nonwoven material members, the method including feeding a continuous web of a nonwoven material towards cutter and anvil roll, passing the continuous web between the cutter and anvil roll, the cutter roll having knives protruding from the circumferential surface, the knives having an edge with a first outline shape seen in a circumferential direction of the cutter roll, cutting the continuous web thereby forming cut-out nonwoven material members having a second outline shape corresponding to the first outline shape of the respective edge of the knives, and transferring the cut-out members to a vacuum roll having an outer circumferential surface that includes a plurality of vacuum ports arranged in a pattern, the pattern including pattern units each having a third outline shape, the pattern units fitting within the second outline shape of the cut-out members.

A disposable baby changing pad system includes a changing pad body extending from a top end to a bottom end and being composed of a thin, flexible material, the changing pad body further having a pocket formed on a top surface of the changing pad body, the pocket having a top layer sealing an interior area of the pocket; an opening extending into the interior area from the top layer; one or more wipes sealed within the pocket; and a diaper positioned on the top surface of the changing pad body; the changing pad body folds around the pocket and the diaper.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

A system and method for shaped cutting of washable sanitary absorbent articles having a back layer of washable fabric and the like is provided, wherein the back layer is fed longitudinally along a travel direction to a cutting unit including at least one cutting tool movable transversally to the travel direction so as to cut at least one longitudinal side edge of the back layer, in combination with a longitudinal displacement thereof, along a curved profile.

Absorbent garments are made by applying a refastenable material to a continuous panel web, folding the panel web, cutting the folded panel web into discrete folded panels, and aligning the folded panels with perforations in a continuous elasticized waist web. Discrete folded patches are coupled to the elastic web via the refastenable material and the perforation cuts are broken to form a continuous waistband. Absorbent cores are coupled between the continuous waistband and a second continuous waistband, which are cut to form the absorbent garments. The manufacturing apparatus includes a perforation cutter that forms perforation cuts in a continuous waist web comprising elastic elements positioned between facing web layers, a panel applicator that cuts a folded panel web into discrete panels and attaches the discrete panels to the waist web about the perforation cut. A breakage system separates the waist web at the perforation cuts and unfolds the discrete panels.

A method for producing pant-like absorbent sanitary articles, wherein a plurality of absorbent bodies are attached to a single continuous elastic band, which is cut to form a plurality of absorbent sanitary articles in an outspread configuration, which are then folded in a closed pant-like configuration.

The present disclosure relates to methods for assembling elastic laminates that may be used to make absorbent article components. Particular aspects of the present disclosure involve providing a first substrate and a second substrate, the first substrate and the second substrate, each having a width in a cross direction; providing an activated elastic material; elongating the activated elastic material; and ultrasonically bonding the first substrate together with the second substrate with the elongated activated elastic material positioned between the first substrate and the second substrate.