The present disclosure presents a stain reduction improvement of a disposable absorbent article by applying a hydrophobic barrier formulation to a topsheet and/or absorbent core area of the article and thereafter embossing the treated area with heat and pressure. A barrier is thus created wherein the barrier is along the full length of the embossment.

A forming apparatus for forming a plurality of apertures in a nonwoven substrate is provided. The apparatus includes intermeshing members having a first and second member. The first member includes a body portion and a plurality of conical-shaped pins. The plurality of conical-shaped pins each have a first section having a first wall extending from a base portion to a distal portion, at least a portion of the first wall disposed at a first angle greater than 17.5 degrees relative to a central axis. The plurality of conical-shaped pins each have a second section having a second wall extending from a base portion, the base portion extending from the first member body portion, at least a portion of the second wall disposed at a second angle relative to the central axis of each conical-shaped pin, the second angle being different than the first angle and less than 20 degrees.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

The invention relates to elastically stretchable nonwoven sheets comprising an elastically stretchable nonwoven layer and a stretchable facing layer, and an in-line method for making such sheets.

The present disclosure relates to methods for assembling elastic laminates that may be used to make absorbent article components. Particular aspects of the present disclosure involve providing a first substrate and a second substrate, the first substrate and the second substrate, each having a width in a cross direction; providing an activated elastic material; elongating the activated elastic material; and ultrasonically bonding the first substrate together with the second substrate with the elongated activated elastic material positioned between the first substrate and the second substrate.

A method for forming and folding an absorbent sanitary article includes the steps of preparing a continuous, multilayer web and feeding it in a feed direction, applying a succession of absorbent pads, spaced from each other, on the continuous, multilayer web, folding the absorbent pads on the continuous multilayer web, temporarily fastening the folded absorbent pads to the continuous, multilayer web, making a succession of lines of weakness in the continuous, multilayer web between consecutive absorbent articles, folding a first flap of each absorbent article towards the corresponding absorbent pad, folding a second flap of each absorbent article towards the corresponding absorbent pad; folding the first flap or the second flap includes tearing the continuous, multilayer web at the lines of weakness, thereby separating the absorbent articles.

An absorbent article having improved softness signals is disclosed. The article may include a topsheet or a backsheet including a nonwoven web. The web may have a basis weight of 30 gsm or less, may be formed of spunlaid fibers including polyolefin and up to 5 percent by weight TiO.sub.2, and may be impressed with a pattern of bond impressions to a bond area percentage of at least 10 percent forming a pattern of bonded regions and raised regions. The web may have opacity of 42 or greater; have an average height difference between bonded regions and raised regions of at least 280 μm; be hydroengorged; and/or have a cross-machine direction tensile strength of 350 gf/cm. A nonwoven web manufactured to have a suitable combination of such features exhibits an enhanced appearance of softness, soft tactile feel and satisfactory mechanical attributes, while being relatively cost effective.

An absorbent article comprises first and second substrates and one or more elastic elements disposed at least partially intermediate the substrates. The second substrate is attached to the first substrate and/or to portions of the elastic elements. The absorbent article comprises an adhesive having a first and second pattern of elements disposed on first substrate, and first and second texture zones. The first texture zone comprises a first portion of the substrates, a first portion of the elastic elements, and the first pattern of elements of the adhesive and forms a background pattern in the first portion of the substrates. The second texture zone comprises a second portion of the substrates, a second portion of the one or more elastic elements, and the second pattern of elements of the adhesive and forms a macro pattern in the second portion of the substrates.

An absorbent article is provided, which effectively utilizes the entire absorber by quickly diffusing a body fluid, and reduces discomfort in a wearer by suppressing unpleasant dampness and twisting after absorption of the body fluid. An absorbent article of the present invention includes a liquid permeable top surface sheet, a liquid impermeable back surface sheet, and an absorber disposed between the top surface sheet and the back surface sheet. A top surface sheet side of the absorbent article is provided with extending a plurality of compressed lines in each of which a plurality of recess portions formed by compressing the top surface sheet and the absorber are arranged. The plurality of compressed lines form intersection regions where the compressed lines intersect with each other. The compressed recess portions are not formed in the intersection regions.

One or more aspects of the present disclosure are directed to bladders that incorporate a multi-layer optical film that impart a structural color to the bladder. The present disclosure is also directed to articles including the bladders having a multi-layer optical film, and methods for making articles and bladders having a multi-layer optical film.