A method for manufacturing a sheet-like member, associated with an absorbent article, using a continuous sheet. The method includes a supplying step, a processing step, and a detecting step. In the supplying step, the continuous sheet is supplied by transferring the continuous sheet to a processing section by transporting the continuous sheet in a direction of transport. The processing step is performed at a predetermined position in the direction of transport, and a portion of the continuous sheet which is to be the absorbent article is processed by the processing section at an interval in the direction of transport. In the detecting step, a trace of the processing left on the continuous sheet is detected. In the supplying step, a direction-of-transport tension value of the continuous sheet at a time of transferring the continuous sheet to the processing section is adjusted based on the detection result.

A manufacturing apparatus for manufacturing a composite sheet associated with an absorbent article, including: a producing device that produces a substrate sheet by fixing a stretchable sheet to at least low-extensible sheet, the stretchable sheet continuing along a transporting direction, the stretchable sheet being in an extended state in which the stretchable sheet is extended in the transporting direction, the producing is performed while the producing device is transporting the stretchable sheet; a reference-section forming apparatus that forms a physical reference section on the substrate sheet, the substrate sheet being in a first extended state and being transported; a contraction apparatus in which the substrate sheet that has the reference section formed on it contracts until the substrate sheet becomes in a second extended state whose extension ratio is smaller than an extension ratio of the first extended state; and a processing apparatus that performs the certain process to the substrate sheet, the substrate sheet having contracted and being in the second extended state. The contraction apparatus includes: a transport path in which the substrate sheet is transported; a sensor that detects the reference section after the contraction in the contraction apparatus and that outputs a detection signal; and an alteration device that alters a transportation state of the substrate sheet in the transport path so that a position in the substrate sheet for the certain process is located close to a target position for the certain process, the alteration being performed according to the detection signal of the sensor.

A method and apparatus for assembling an absorbent article. A converting apparatus may be used to assemble an absorbent article such that features on each component of the absorbent article are positioned with respect to features present on joining components of the absorbent article. One or more sensors are used to detect registration features based on the features of each component of the absorbent article. The sensor communicates with a controller to change the speed and position of the components to assemble the absorbent article such that features are positioned with respect to one another.

A disposable absorbent article is presenting having multiple components and including an inspection region subject to inspection using infrared radiation, wherein the inspection region includes a junction of two components; and a printed graphic in the inspection region, wherein the ink used to print the graphic includes no carbon black colorant such that the printed graphic is substantially transparent to infrared radiation. In addition, a disposable absorbent article having multiple components includes a printed graphic in an inspection region subject to inspection using infrared radiation, the printed graphic including black ink having no carbon black colorant such that the printed graphic is substantially transparent to infrared radiation.

A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.

A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.

A method for processing a discrete segment of material for absorbent articles comprises picking up the segment from a first succession of segments disposed at a first spacing from each other; releasing the segment to define a second succession of segments disposed at a second spacing from each other; rotating the segment carried out between the step of picking up and the step of releasing and which involves disposing the segment from a first configuration, corresponding to the configuration of the segment of the first succession, to a second configuration, rotated relative to the first configuration and corresponding to the configuration of the segment of the second succession; between the step of picking up and the step of releasing, accelerating the segment and decelerating the segment; the rotating the segment being carried out simultaneously with at least one between the accelerating and the decelerating.

The present disclosure relates to methods and apparatuses for monitoring substrates advancing along a converting apparatus in a machine direction. The apparatus may include an analyzer connected with a line scan camera through a communication network. The analyzer may be configured as a field programmable gate array, an application specific integrated circuit, or a graphical processing unit. In addition, the line scan camera may include a linear array of pixel data and define a linear field of view, wherein the line scan camera is arranged such that the linear field of view extends in the machine direction. The apparatus may further include an illumination source that illuminates the linear field of view. In operation, the substrate is advanced in the machine direction such that a portion of the substrate advances through the linear field of view. In turn, the apparatus may be configured to perform various monitoring and/or control functions.

The present disclosure relates to methods and apparatuses for detecting registration features. The apparatuses and methods may utilize sensors in combination with cylindrical optics that blurs the image sampling area in the cross direction, while maintaining focus in the machine direction. The blurring may create an averaging or blending effect of the hue values across the sampled area. The sensors may include red, green, blue (RGB) analog outputs that can characterize sensed registration features by a unique sequence that can be compared with a reference sequence. In turn, the substrate speed and/or tension can be adjusted base on the comparison to control the relative placement of advancing substrates and discrete components in converting lines.

A manufacturing apparatus for manufacturing a composite sheet associated with an absorbent article, including: a producing device that produces a substrate sheet by fixing a stretchable sheet to at least low-extensible sheet, the stretchable sheet continuing along a transporting direction, the stretchable sheet being in an extended state in which the stretchable sheet is extended in the transporting direction, the producing is performed while the producing device is transporting the stretchable sheet; a reference-section forming apparatus that forms a physical reference section on the substrate sheet, the substrate sheet being in a first extended state and being transported; a contraction apparatus in which the substrate sheet that has the reference section formed on it contracts until the substrate sheet becomes in a second extended state whose extension ratio is smaller than an extension ratio of the first extended state; and a processing apparatus that performs the certain process to the substrate sheet, the substrate sheet having contracted and being in the second extended state. The contraction apparatus includes: a transport path in which the substrate sheet is transported; a sensor that detects the reference section after the contraction in the contraction apparatus and that outputs a detection signal; and an alteration device that alters a transportation state of the substrate sheet in the transport path so that a position in the substrate sheet for the certain process is located close to a target position for the certain process, the alteration being performed according to the detection signal of the sensor.