The present disclosure relates to methods for assembling elastomeric laminates, wherein elastic material may be stretched and joined with either or both first and second substrates. A first beam is rotated to unwind a first plurality of elastic strands from the first beam in the machine direction. The first plurality of elastic strands are positioned between the first substrate and the second substrate to form the elastomeric laminate. Before the first plurality of elastic strands are completely unwound from the first beam, a second beam is rotated to unwind the second plurality of elastic strands from the second beam. Subsequently, the advancement of the first plurality of elastic strands from the first beam is discontinued. Thus, the elastomeric laminate assembly process may continue uninterrupted while switching from an initially utilized elastic material drawn from the first beam to a subsequently utilized elastic material drawn from the second beam.

The present disclosure relates to one or a combination of an absorbent article's chassis, inner leg cuffs, outer leg cuffs, ear panels, side panels, waistbands, and belts that may comprise one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or low Average-Dtex (less than 300, less than 200, less than 100 dtex) and/or low Average-Pre-Strain (less than 300%, less than 200%, less than 100%) elastics to deliver low Pressure Under Strand (less than 1 psi according to the conditions defined by the Pressure-Under-Strand Test), while providing adequate Section-Modulus (between about 2 gf/mm and 15 gf/mm) to make the article easy to apply and to comfortably maintain the article in place on the wearer, even with a loaded core (holding at least 100 mls of liquid), to provide for the advantages described above. Further, the elastomeric laminates of the present disclosure outperform existing laminates currently used for disposable absorbent articles as it relates to one or more key parameters (including Percent Contact Area, 2-98% Height Value, Pressure-Under-Strand, Air Permeability, Water Vapor Transmission Rate, Caliper, Caliper Retention Value, Cantilever Bending, Open Area, Section-Modulus, Rugosity Wavelength, Rugosity Frequency, Graphic Distortion Ratio).

An absorbent article processing device includes a cutter roll and an anvil roll. The cutter roll includes a roll main body; a blade protruding in a radial direction in a first angular range of a part of a circumferential direction of the roll main body; a first bearer protruding in the radial direction in a second angular range of a part of the circumferential direction including at least the first angular range and being in contact with the anvil roll, and being cut out in an angular range excluding the second angular range at a first end portion in an axial direction of the roll main body; and a second bearer provided around the entire circumference or a part of the circumferential direction and being in contact with the anvil roll at the second end portion in an axial direction of the roll main body.

The present invention relates to a folded side-leakage-proof arc-shaped elastic sanitary product wainscot and a production line therefor. After two sides of an elastic membrane under a tensile state are compounded with nonwoven fabric strips by hot pressing respectively, the elastic membrane rebounds and resets to impel the nonwoven fabric strips located on two sides of the elastic membrane to form a folded side-leakage-proof side wall. The elastic membrane is in the shape of a concave arc. The present invention has the following advantages: 1, the nonwoven fabric strips may be compounded with two sides of the elastic air-permeable membrane without a hot melt adhesive so as to ensure that the air permeability of the elastic air-permeable membrane and the nonwoven fabric strips is not affected by the hot melt adhesive; and 2, after two sides of the elastic air-permeable membrane under a tensile state are compounded with the nonwoven fabric strips, the elastic air-permeable membrane rebounds to impel the nonwoven fabric strips to form a required elastic folded side-leakage-proof side wall with the rebound and reset of the elastic air-permeable membrane. This side wall not only has a function of preventing liquid from flowing, but also greatly reduces a contact area between a sanitary napkin or a panty-shape diaper and a human body, such that the comfort level of the human body is greatly improved.

The present invention provides a method of providing a disposable product with a contoured leg opening. In this method at least one chip is removed from at least one ear of a disposable product. The chip may be removed from an ear prior to attaching the ear to the chassis web. Alternatively, the chip may be removed from the ear after the ear is attached to the chassis web.

An anvil is configured to operatively engage with a tooling agent. The anvil includes an outer surface, an opposing surface opposite the outer surface and an inner surface. One or more spring elements are disposed between the opposing surface and the inner surface. The springs provide a compliance to the anvil.

A method of making an absorbent article having a longitudinal axis and a transverse axis is provided. The method involves delivering a supply of absorbent web in a machine direction and cutting the absorbent web material in a cross-direction to form a repeating nested pattern of generally identically shaped and oppositely oriented absorbent cores that are asymmetrical about the transverse axis. The cut absorbent cores are then positioned between a continuous web of topsheet and backsheet material, wherein the absorbent cores remain in the cross-direction and are spaced apart in the machine direction. Absorbent articles are then stamped out in the cross-direction, wherein adjacent absorbent articles have alternately oriented absorbent cores.

The present disclosure relates to absorbent articles comprising belts comprising one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or low decitex (less than 300, less than 200, less than 100 dtex) and/or low strain (less than 300%, less than 200%, less than 100%) elastics to deliver low pressure less than 1 psi (according to the conditions defined by the Pressure-Under-Strand Test in the Method below) under the elastics, while providing adequate modulus of (between about 2 gf/mm and 15 gf/mm), resulting in a Donning-Ratio from about 1.0 and about 3 to make the article easy to apply and to comfortably maintain the article in place on the wearer.

A method for manufacturing an absorbent article having a body facing liner, a backsheet coupled to the body facing liner, an absorbent body positioned between the body facing liner and the backsheet, and a fluid acquisition layer having a body facing surface and a garment facing surface, the fluid acquisition layer being positioned between the body facing liner and the backsheet includes providing a web of body facing liner material in face-to-face relation to a web of fluid acquisition layer material, bonding the body facing liner material to the fluid acquisition layer material using an embossing roller, wherein the embossing roller has an axis and a circumferential surface having a circumferential lane, the circumferential lane having azimuthally-alternating target zone and channel zone embossing patterns, and phasing the embossing roller relative to the web to produce female products and male products.

A method of forming a disposable product includes feeding an incoming web of ear material, engaging the web with a rotating anvil, cutting ears from the web via the rotating anvil and interaction thereof with a corresponding die, so as to form pairs of ears having complimentary and nested ear shapes, and coupling the ears to at least one of a wing and a web of chassis material. In feeding the incoming web of ear material, the speed of the web is selectively varied between at least a first speed and a second speed, with the web being fed to the rotating die and anvil at the first speed to result in the cut ear shapes having a first height and the web being fed to the rotating die and anvil at the second speed to result in the cut ear shapes having a second height.