An absorbent core comprising substantially continuous zones of one or more high fluid distribution structures and discontinuous zones of fluid absorption structures surrounding the one or more high fluid distribution structures, wherein the one or more high fluid distribution structures are arranged to distribute fluid across the absorbent core at a speed that is faster than the speed of fluid distribution across the absorbent core by said discontinuous fluid absorption structures, and wherein said continuous zones extend along a path that is substantially parallel to at least a portion of the perimeter of the core, said portion of the perimeter of the core comprising at least a portion of the sides of the core and one of the ends of the core.

A method of forming a disposable product includes feeding an incoming web of ear material, engaging the web with a rotating anvil, cutting ears from the web via the rotating anvil and interaction thereof with a corresponding die, so as to form pairs of ears having complimentary and nested ear shapes, and coupling the ears to at least one of a wing and a web of chassis material. In feeding the incoming web of ear material, the speed of the web is selectively varied between at least a first speed and a second speed, with the web being fed to the rotating die and anvil at the first speed to result in the cut ear shapes having a first height and the web being fed to the rotating die and anvil at the second speed to result in the cut ear shapes having a second height.

The present invention provides a method of providing a disposable product with a contoured leg opening. In this method at least one chip is removed from at least one ear of a disposable product. The chip may be removed from an ear prior to attaching the ear to the chassis web. Alternatively, the chip may be removed from the ear after the ear is attached to the chassis web.

A fluid distribution material for an absorbent article includes a formed film that includes a first side and a second side opposite the first side. The first side includes a plurality of elongated ridges extending from a first land area, a plurality of valleys defined by adjacent elongated ridges and the first land area, and a plurality of primary apertures located at bottoms of the valleys. The second side includes a plurality of apertured protuberances extending from a second land area. Each of the protuberances includes a continuous sidewall extending from the second land area to a distal end that includes a secondary aperture substantially aligned with a primary aperture. The formed film has a thickness greater than about 0.9 mm under a pressure of 0.071 psi, and a thickness greater than about 0.3 mm under a pressure of 0.6 psi.

A device for manufacturing an absorbent body includes: a shaping unit that includes a recessed portion and that makes liquid absorbent fiber and superabsorbent polymer to be deposited in the recessed portion, shaping the absorbent body; and a supply unit that supplies the liquid absorbent fiber and the superabsorbent polymer to the recessed portion. The recessed portion includes a protruding portion, and the protruding portion protrudes from a bottom surface and includes an inclined surface. In a cross section orthogonal to a ridge line of the protruding portion, an angle of the inclined surface with respect to a surface parallel to the bottom surface is greater than an angle of repose of the superabsorbent polymer and smaller than 90 degrees.

A manufacturing device is provided, within a range in the rotation direction of the upper half of an anvil roll, in the order from the upstream side in the rotation direction of the anvil roll, with a first sheet feeding unit, a recess forming unit, a particulate material feeding device, and a second sheet feeding unit and further a welding unit provided on the downstream side of the second sheet feeding unit in the rotation direction. The anvil roll has a large number of concaves, projections provided in a portion among the concaves, so as to surround each of the concaves, and a unit to suck air in the concaves. For each concave, the projections are minute dot-shaped projections arranged only in one row at intervals in the direction surrounding the concave.

Apparatus (1) and method for producing absorbent structures with absorbent layers with channel(s) without absorbent material, using a first moving endless surface (20) with specific raised strip(s) (25) and a second moving endless surface (30) with specific mating strip(s) (31).

A flexible demolding device, comprising a flexible substrate and a driving device. A plurality of forming holes are provided on the flexible substrate and penetrate through the thickness direction of the flexible substrate. The driving device drives the flexible substrate to move continuously in a defined direction. The driving device comprises a driving wheel, a supporting wheel and a conveying belt which is sleeved between the driving wheel and the supporting wheel. The flexible substrate is fixed on the conveying belt. On one hand, the demolding assembly no longer has a rigid structure. On the other hand, since the flexible substrate can be fixed on the conveying belt by means of the connecting body, the flexible substrate can be easily replaced.

An apparatus for manufacturing an absorbent element for sanitary products and a method for manufacturing the same are disclosed. The absorbent element is of the type incorporating plurality of sacs or pockets in which expandable super-absorbent material is placed.

The present disclosure relates to elastic laminates and methods for assembling elastic laminates that may be used to make absorbent article components. Elastic laminates may include one or more reinforcement layers positioned between unstretched portions of elastic materials and substrates to which the elastic materials are bonded.