Provided is a tampon applicator having one or more insertion indicators to gauge and/or control the insertion depth of a tampon. The one or more insertion indicators may be located on the tampon applicator barrel, plunger, tampon, removal string, or any combinations thereof. As a result of the one or more insertion indicators, a woman can adjust the insertion depth of the tampon to her body's requirements ensuring leakage protection, comfort, or both.

A process of forming a shaped, dimensionally stable tampon includes the steps of: radially compressing a tampon blank to form a dimensionally stable intermediate pledget having an intermediate pledget diameter and a longitudinal axis; placing the intermediate pledget into a hollow carrier and inserting the intermediate pledget and hollow carrier into a mold; urging the intermediate pledget into the mold via a ram bearing on an end of the intermediate pledget contained within the hollow carrier and withdrawing the hollow carrier from the mold to permit the exposed end of the intermediate pledget to substantially fill the mold and to form the shaped, dimensionally stable tampon; removing the shaped, dimensionally stable tampon from the mold; and enclosing the shaped, dimensionally stable tampon in a primary package that conforms to the shape thereof. The mold has an access opening through which the hollow carrier can be withdrawn.

A sanitary device for insertion into a body cavity having a perforated casing in which a medicant is located within a distal portion of the casing and a semi-rigid absorbent material is located within a proximal portion of the casing. A plunger extends into the casing from the proximal portion and is movable to force the semi-rigid absorbent material into contact with the medicant which forces the medicant out of the distal portion of the casing. Unwanted body fluids can drain into the proximal portion and are absorbed by the semi-rigid absorbent material.

A second embodiment of the invention includes an applicator for inserting a body insert into the body cavity. The body insert includes a semi-rigid absorbent material surrounded by a thin sheet of a lubricating material such as Telfa. The body insert may also include a medicant in the form of a gel material.

A process of forming a shaped, dimensionally stable tampon includes the steps of: radially compressing a tampon blank to form a dimensionally stable intermediate pledget having an intermediate pledget diameter and a longitudinal axis; placing the intermediate pledget into a hollow carrier and inserting the intermediate pledget and hollow carrier into a mold; urging the intermediate pledget into the mold via a ram bearing on an end of the intermediate pledget contained within the hollow carrier and withdrawing the hollow carrier from the mold to permit the exposed end of the intermediate pledget to substantially fill the mold and to form the shaped, dimensionally stable tampon; removing the shaped, dimensionally stable tampon from the mold; and enclosing the shaped, dimensionally stable tampon in a primary package that conforms to the shape thereof. The mold has an access opening through which the hollow carrier can be withdrawn.

Provided is a tampon applicator having one or more insertion indicators to gauge and/or control the insertion depth of a tampon. The one or more insertion indicators may be located on the tampon applicator barrel, plunger, tampon, removal string, or any combinations thereof. As a result of the one or more insertion indicators, a woman can adjust the insertion depth of the tampon to her body's requirements ensuring leakage protection, comfort, or both.

A tampon assembly having a barrel, a plunger, and a pledget is provided. The plunger is slidably received in the barrel. The pledget is in the barrel between the insertion tip and the plunger so that a force applied on the plunger can expel the pledget from the barrel. The barrel has a plurality of petals defining an insertion tip, which has a first taper ratio of more than about 0.3 to less than 1.0. The pledget has a shaped tip that is disposed in the insertion tip.

A tampon assembly having a barrel, a plunger, and a pledget is provided. The plunger is slidably received in the barrel. The pledget is in the barrel between the insertion tip and the plunger so that a force applied on the plunger can expel the pledget from the barrel. The barrel has a plurality of petals defining an insertion tip, which has a first taper ratio of more than about 0.3 to less than 1.0. The pledget has a shaped tip that is disposed in the insertion tip.

A process of forming a shaped, dimensionally stable tampon includes the steps of: radially compressing a tampon blank to form a dimensionally stable intermediate pledget having an intermediate pledget diameter and a longitudinal axis; placing the intermediate pledget into a hollow carrier and inserting the intermediate pledget and hollow carrier into a mold; urging the intermediate pledget into the mold via a ram bearing on an end of the intermediate pledget contained within the hollow carrier and withdrawing the hollow carrier from the mold to permit the exposed end of the intermediate pledget to substantially fill the mold and to form the shaped, dimensionally stable tampon; removing the shaped, dimensionally stable tampon from the mold; and enclosing the shaped, dimensionally stable tampon in a primary package that conforms to the shape thereof. The mold has an access opening through which the hollow carrier can be withdrawn.

A sanitary device for insertion into a body cavity having a perforated casing in which a medicant is located within a distal portion of the casing and a semi-rigid absorbent material is located within a proximal portion of the casing. A plunger extends into the casing from the proximal portion and is movable to force the semi-rigid absorbent material into contact with the medicant which forces the medicant out of the distal portion of the casing. Unwanted body fluids can drain into the proximal portion and are absorbed by the semi-rigid absorbent material. A second embodiment of the invention includes an applicator for inserting a body insert into the body cavity. The body insert includes a semi-rigid absorbent material surrounded by a thin sheet of a lubricating material such as Telfa. The body insert may also include a medicant.

Tampon packaging and disposal systems and methods are disclosed. The packaging has a flexible mitten and an optional attached tampon enclosure. The tampon enclosure can package a tampon and the flexible mitten wraps around the tampon enclosure. When unwrapped, the tampon enclosure is detachable from the mitten and the tampon can be used by a user. The mitten is used for removing the used tampon worn by the user and disposing of the used tampon after removal.