A tampon produced by a method of multiple successive passes of a needle through a fiber web in a manner such that the tampon is afforded a desirable structural configuration and optimized characteristics, including tensile strength, relative absorbency, linear density, and thickness.

Aspects of the present disclosure relate to methods for making tampons including primary absorbent members and secondary absorbent members. In some configurations, the tampons may be constructed with a primary absorbent member formed by a primary absorbent pad in a rolled configuration. In some configurations, the tampons may be constructed with a primary absorbent member formed by first and second primary absorbent pads positioned in a crossing configuration.

A tampon having an insertion end and a withdrawal end. The tampon includes a primary absorbent, disposed toward the insertion end, a secondary absorbent, and a withdrawal member. The secondary absorbent may have a mean length from the primary absorbent and at least three segments each having a mean segment mass. The mean segment mass may be selected such that the secondary absorbent tapers as the secondary absorbent material extends from the primary absorbent.

There is provided a tampon pledget that includes one or more enhanced features that result in the pledget exhibiting increased bypass leakage prevention. These enhanced features may include, but are not limited to, geometry, absorption, and any combinations thereof. There is also provided one or more methods for constructing a tampon pledget having increased bypass leakage protection.