A method for producing an additively manufactured object includes melting and solidifying a filler metal to form weld beads and depositing the weld beads adjoining each other, thereby forming a weld-bead layer, and repeatedly depositing a next weld-bead layer on the formed weld-bead layer to conduct additive manufacturing. The method includes a bead formation step of forming a new weld bead so as to fill a recess formed by at least three of the already formed weld beads, in a cross-section perpendicular to a longitudinal direction of the weld beads.

In an embodiment, a system includes a three-dimensional (3D) printer, a neutral feedstock, a p-doped feedstock, an n-doped feedstock, and a laser. The 3D printer includes a platen and an enclosure. The platen includes an inert metal. The enclosure includes an inert atmosphere. The neutral feedstock is configured to be deposited onto the platen. The neutral feedstock includes a halogenated solution and a nanoparticle having a negative electron affinity. The p-doped feedstock is configured to be deposited onto the platen. The p-doped feedstock includes a boronated compound introduced to the neutral feedstock. The n-doped feedstock is configured to be deposited onto the platen. The n-doped feedstock includes a phosphorous compound introduced to the neutral feedstock. The laser is configured to induce the nanoparticle to emit solvated electrons into the halogenated solution to form, by reduction, layers of a ceramic comprising a neutral layer, a p-doped layer, and an n-doped layer.

The present disclosure is directed towards different embodiments of additively manufacturing and smoothing an AM preform to configure an AM preform for downstream processing (working, forging, and the like).

Systems and methods for forming an object using additive manufacturing. One method includes receiving a digital model of the object, predicting a shrinking characteristic or receiving a predicted shrinking characteristic of the object that will occur during thermal processing of the object, once formed, and generating, based on the shrinking characteristic of the object, instructions for forming a raft on which the object will be formed. The instructions for forming the raft are configured to form a raft having a shrinking characteristic that reflects the shrinking characteristic of the object.

An additive manufacturing device manufactures an additively manufactured article by preheating a powder material by irradiating the powder material with a charged particle beam and then melting the powder material by irradiating the powder material with the charged particle beam. The additive manufacturing device includes a beam emitting unit emitting the charged particle beam and irradiating the powder material with the charged particle beam, and a position detection unit detecting a position of scattering of the powder material when the powder material scatters by being irradiated with the charged particle beam. When the powder material scatters by being irradiated with the charged particle beam, the beam emitting unit emits the charged particle beam such that a thermal dose of the preheating is increased at the position of scattering.

An additive manufacturing method includes: forming a powder bed by supplying a raw material powder; and irradiating the raw material powder that forms the powder bed with a light beam having an intensity distribution of a second or higher order mode or of a top hat shape.

A three-dimensional printing system includes a print bed and a shelf insertion mechanism for inserting a shelf of one or a plurality of auxiliary shelves into a print volume between the print bed and a printer head. A printer assembly is configured to deposit layers of material within the print volume to form one or more objects on a support platform, the support platform including the print bed or an auxiliary shelf that is inserted into the print volume by the shelf insertion mechanism. A controller is configured to control the shelf insertion mechanism to insert an auxiliary shelf between the print bed and a printer head of the system after formation of the objects on that support platform by the printer assembly is complete.

A system and a method for levelling a powder bed is disclosed. The system comprises a cutting device comprising a cutting line and a support surface. The powder bed is cut by the cutting line which moves in a first direction such that the cut powder ends up in contact with the support surface, where it is drawn towards an outlet by a powder entrainment system.

A metal powder having a composition including the following elements, expressed in content by weight: 6.5%≤Si≤10%, 4.5%≤Nb≤10%, 0.2%≤B≤2.0%, 0.2%≤Cu≤2.0%, C≤2% and optionally containing Ni≤10 wt % and/or Co≤10 wt % and/or Cr≤7 wt % and/or Zr as a substitute for any part of Nb on a one-to-one basis and/or Mo as a substitute for any part of Nb on a one-to-one basis and/or P as a substitute for any part of Si on a one-to-one basis, the balance being Fe and unavoidable impurities resulting from the elaboration, the metal powder having a microstructure including at least 5% in area fraction of an amorphous phase, the balance being made of crystalline ferritic phases with a grain size below 20 μm and possible precipitates, the metal powder having a mean sphericity SPHT of at least 0.80.

A male or female tubular threaded connection for a steel pipe includes at least one external or internal threading, an end lip, a portion produced by additive manufacturing arranged to house at least one sensor at a predetermined distance from a functional surface of said connection, the sensor being arranged to measure a physical quantity related to said functional surface and said functional surface being selected from a sealing surface, a threading, an abutment, an internal diameter or an external diameter.