Absorbent structures and methods of manufacture are disclosed. In one embodiment, an absorbent structure may comprise first and second substrate material layers and a mixture of superabsorbent particles and adhesive disposed between the first and second substrate material layers. The superabsorbent particles may be disposed in an amount greater than 400 gsm, and the adhesive may be disposed in an amount less than 5%, by weight, of the weight of the superabsorbent particles, and the adhesive forms a three-dimensional mesh network comprising network adhesive filaments with the superabsorbent particles immobilized within the mesh network, and the network adhesive filaments extending substantially throughout a three-dimensional space defined by the network adhesive filaments and the superabsorbent particles.

The present invention relates to an absorbent core for sanitary products with an absorption matrix which comprises a high proportion of super-absorbing particles, and an absorbent core cover for enveloping the absorption matrix, wherein the absorbent core cover comprises at least one upper side sheet and one bottom side sheet, and the absorbent core cover comprises at least one connection region spaced apart from the edge of the absorbent core in which the upper side sheet and the bottom side sheet are connected to each other. Here, at least the upper side sheet of the absorbent core cover is embodied as a fleece composite with a fixing layer with a low permeability to retain the particles in the absorption matrix, and a transfer layer for acquiring fluid. Moreover, the invention relates to a sanitary product having such an absorbent core, the use of a fleece composite as an absorbent core cover, and a method for manufacturing a fleece composite for the upper side sheet of the absorbent core cover.

A disposable absorbent article having a topsheet, a backsheet, and an absorbent core structure therebetween. The absorbent core structure having an upper nonwoven layer, a lower nonwoven layer, and a portion of an inner core layer disposed therebetween. The portion of the inner core layer is contained within the upper and lower nonwoven layers by sealing a portion of the first and second side regions of the upper nonwoven layer with a portion of the first and second side regions of the lower nonwoven layer at a lateral perimeter seal. An adhesive is positioned between the upper and nonwoven layers in the perimeter seal. The lateral perimeter seal is positioned in the middle region and has a longitudinal seal length that is from about 45% to about 90% of the longitudinal inner core length.

A disposable absorbent article having a topsheet, a backsheet, and an absorbent core structure disposed between the topsheet and backsheet. The absorbent core structure includes an upper nonwoven layer comprising polymer fibers; a lower nonwoven layer comprising polymer fibers; and an inner core layer disposed between the upper and lower nonwoven layers. The inner core layer may include from about 50% to about 85% cellulosic fibers, by weight of the inner core layer, and from about 15% to about 50% superabsorbent particles, by weight of the inner core layer. The absorbent article may have a CD Dry Bending Stiffness between about 10 N mm.sup.2 to about 30 N.Math.mm.sup.2 as measured according to the Wet and Dry CD and MD 3 Point Bend Method and a 5.sup.th Cycle Wet % Recovery of between about 29% and about 40% as measured according to the Wet and Dry Bunched Compression Method.

A disposable absorbent article having a topsheet, a backsheet, and an absorbent core structure disposed therebetween. The absorbent core structure includes an upper nonwoven layer comprising polymer fibers, a lower nonwoven layer comprising polymer fibers, and an inner core layer disposed between the upper and lower nonwoven layers. The inner core layer includes from about 50% to about 85% cellulosic fibers, by weight of the inner core layer, and superabsorbent particles. The inner core layer is contained within the nonwoven layers by substantially sealing at least a left side region and a right side region of the upper and lower nonwoven layers. The absorbent article has a CD Dry Bending Stiffness between about 10 to about 30 N.Math.mm.sup.2 as measured according to the Wet and Dry CD and MD 3 Point Bend Method and a Total IFF+SFF value of between about 20 and about 200 mg as measuring according to the Acquisition Time and Rewet Method.

An absorbent article, a portion of which is configured to absorb fluids, has a chassis with a length greater than its width. The chassis length extends in a longitudinal direction from the back to the front of a user between first and second longitudinal edges and the width extends in a lateral direction substantially perpendicular to the length and between first and second lateral edges. Absorbent strips with a length greater than their width are arranged at outer edges of the chassis for added absorbency of the article.

The present invention is directed to a method of forming a laminate absorbent structure, and a resulting package containing a single continuous running web of the laminate material. Notably, formation of the material is effected by blending a curtain of adhesive fibers with a curtain of particulate material, and depositing the mixture on a moving substrate, preferably provided in the form of a tissue layer. A second substrate, also preferably comprising a tissue layer, is applied on top of the deposited mixture, and pressure applied to form the laminated structure. Notably, attendant to packaging of the laminated material, adjacent layers of the material tend to nest into one another, to form a sandwich in which the density of the material in the package is more than 1.5 times the density of the material after its removal from the package.

An absorbent article comprising an absorbent core sandwiched between a liquid permeable topsheet and a liquid impermeable back-sheet, and an acquisition distribution system positioned between said topsheet and said absorbent core, wherein the absorbent core comprises absorbent material selected from the group consisting of cellulose fibers, superabsorbent polymers and combinations thereof, wherein said absorbent material is contained within at least one core wrap substrate enclosing said absorbent material, and wherein a top layer of said core wrap is adhered to a bottom layer of said core wrap to form one or more channels substantially free of said absorbent material, wherein said channels have a length extending along a longitudinal axis and the absorbent core has a length extending along said longitudinal axis and wherein the length of said channels is from 10% to 95% of the length of said absorbent core and wherein said channels each follow a substantially continuous path such as from a first end of a channel to a second end of the same channel wherein the acquisition distribution system is multi-layered and comprises at least one spunbond layer and at least one meltblown layer, and wherein said acquisition distribution system is positioned between said absorbent core and said topsheet such that said spunbond and/or meltblown layers are in direct contact with said absorbent core and said topsheet.

An absorbent article comprising an absorbent core sandwiched between a liquid permeable topsheet and a liquid impermeable backsheet, and an acquisition distribution layer positioned between said topsheet and said absorbent core, wherein the absorbent core comprises absorbent material selected from the group consisting of cellulose fibers, superabsorbent polymers and combinations thereof, said absorbent core comprising at least one interconnected channel free of said absorbent material, wherein said channel has a length extending along a longitudinal axis and the absorbent core has a length extending along said longitudinal axis and wherein the length of said channel is from 10% to 95% of the length of said absorbent core wherein the acquisition distribution layer comprises a spunbond and/or carded nonwoven layer comprising synthetic fibers, wherein said synthetic fibers are comprised at a level of greater than 80% wt by weight of said acquisition distribution layer, and wherein said acquisition distribution layer has a basis weight of from 10 to 50 g/m2.

An absorbent article is disclosed, including a three-dimensional material formed of a liquid permeable topsheet and an acquisition material. The acquisition material is positioned beneath the topsheet, and both may be formed of nonwoven material. The three dimensional material may have two surfaces and a plurality of protrusions extending in a z-direction from one of the surfaces, each protrusion having side walls defining an opening in the other of the surfaces. One of the topsheet and the acquisition material may include fibers spun of polymer resin pigmented with a first color that differs from a second color of fibers of the other of the topsheet and the acquisition material, and the differing colors are visible when viewing a wearer-facing surface of the absorbent article.