A61F2013/5312

PROCESS AND APPARATUS FOR MAKING CHANNELED ABSORBENT ARTICLES

A method for making an absorbent article comprising an absorbent core comprising one or more channels, the method comprising the steps of: i. providing a first endless moving surface comprising a plurality of molds, each mold comprising a non-porous insert therein, typically said insert having the inverse shape of said channel(s), wherein the molds are in fluid communication with an under-pressure source except for said insert; ii. feeding a first nonwoven web to said first endless moving surface and over one or more said molds; iii. depositing an absorbent material, comprising cellulose fibers and/or superabsorbent polymer particles, over at least a portion of said nonwoven web; iv. removing said absorbent material from areas of the nonwoven web corresponding to said insert; v. applying a second nonwoven web directly or indirectly over the absorbent material, or folding said first nonwoven web, such to sandwich said absorbent material between upper and lower layers of said nonwoven web(s); vi. joining said upper and lower layers together at least in the areas of the nonwoven web(s) corresponding to the insert to form an absorbent core having one or more channels substantially free of absorbent material; vii. optionally joining an acquisition distribution layer to said absorbent core, typically a skin facing surface of said upper layer; viii. optionally laminating said absorbent core and acquisition distribution layer between a liquid pervious topsheet and a liquid impervious backsheet; wherein step vi. comprises the step of selectively applying a first pressure onto the absorbent core, preferably only, in a central portion thereof and a second pressure, preferably only, along peripheral longitudinal side edges thereof running opposite and parallel to each other and being outboard of said central portion, said central portion corresponding at least to a region of the core comprising said channel(s), and wherein said first and second pressures are successively applied along a machine direction (MD).

ABSORBENT ARTICLE WITH ABSORBENT CORE STRUCTURE HAVING A SHAPED INNER CORE LAYER

A disposable absorbent article having a topsheet, a backsheet, an absorbent core structure disposed between the topsheet and backsheet, and a flex bond channel region. The absorbent core structure includes an upper nonwoven layer having polymer fibers, a lower nonwoven layer having polymer fibers, and an inner core layer disposed between the upper and lower nonwoven layers. The flex bond channel region has a dry channel depth of from about 1.0 mm to about 4.5 mm and a channel width of from about 1.0 mm to about 3.0 mm. The flex bond channel region has a Dry MD Bending Resistance of less than about 0.04 N/mm. The inner core layer comprises an outer absorbent zone that substantially surrounds a central absorbent zone. The basis weight of the central absorbent zone is greater than the basis weight of the outer absorbent zone.

Disposable diaper
09629758 · 2017-04-25 · ·

An absorber of a disposable diaper includes a first region arranged partially in the crotch region; a second region arranged adjacent to the first region and having a lower bending rigidity than that of the first region; and a third region arranged adjacent to the second region and having a higher bending rigidity than that of the second region. A boundary between the first and second regions is arranged in a narrow region. A boundary between the second and third regions is arranged at the side of the crotch region from an end at the crotch region side of a waistline retaining unit in the front waistline region. An end at the front waistline region side of the third region is arranged at the side of the front waistline region from the end at the crotch region side of the waistline retaining unit in the front waistline region.

Disposable wearing article

A disposable wearing article adapted to prevent indicators from being transferred to a liquid-absorbent structure and to make the indicators develop the color reaction quickly in response to a discharge of body exudates. A disposable diaper has a topsheet, a backsheet and a liquid-absorbent structure interposed between these top- and backsheets. A surface of a first backsheet facing the liquid-absorbent structure is formed with indicators. The indicators contain a hot-melt polymer, an indicator agent adapted to develop a color reaction and a plasticizing oil. The liquid-absorbent structure has a liquid-absorbent core, a liquid-diffusive wrapping sheet adapted to wrap the core. A hydrophilic bottom sheet is interposed between a bottom surface of the core and a bottom surface region of the wrapping sheet. A dimension in the transverse direction of the bottom sheet is larger than a dimension of a region in which the indicators are formed and smaller than a dimension in the transverse direction of the core.

Process and apparatus for making channeled absorbent articles

A method for making an absorbent article comprising an absorbent core comprising one or more channels, the method comprising the steps of: i. providing a first endless moving surface comprising a plurality of molds, each mold comprising a non-porous insert therein, typically said insert having the inverse shape of said channel(s), wherein the molds are in fluid communication with an under-pressure source except for said insert; ii. feeding a first nonwoven web to said first endless moving surface and over one or more said molds; iii. depositing an absorbent material, comprising cellulose fibers and/or superabsorbent polymer particles, over at least a portion of said nonwoven web; iv. removing said absorbent material from areas of the nonwoven web corresponding to said insert; v. applying a second nonwoven web directly or indirectly over the absorbent material, or folding said first nonwoven web, such to sandwich said absorbent material between upper and lower layers of said nonwoven web(s); vi. joining said upper and lower layers together at least in the areas of the nonwoven web(s) corresponding to the insert to form an absorbent core having one or more channels substantially free of absorbent material; vii. optionally joining an acquisition distribution layer to said absorbent core, typically a skin facing surface of said upper layer; viii. optionally laminating said absorbent core and acquisition distribution layer between a liquid pervious topsheet and a liquid impervious backsheet; wherein step vi. comprises the step of selectively applying a first pressure onto the absorbent core, preferably only, in a central portion thereof and a second pressure, preferably only, along peripheral longitudinal side edges thereof running opposite and parallel to each other and being outboard of said central portion, said central portion corresponding at least to a region of the core comprising said channel(s), and wherein said first and second pressures are successively applied along a machine direction (MD).

Disposable absorbent article

A disposable absorbent article. The disposable absorbent article has a topsheet; a backsheet; and an absorbent core disposed between the topsheet and the backsheet. The disposable absorbent article may include embossed central channels, a perimeter channel, and a pair of rear channels disposed on opposite sides of a longitudinal axis transversely inboard of the perimeter channel and longitudinally outboard of the outwardly convex longitudinal channels. The pair of rear channels may be generally candy cane-shaped.