Methods for removing a material layer from a base substrate utilizing spalling in which mode III stress, i.e., the stress that is perpendicular to the fracture front created in the base substrate, during spalling is reduced. The substantial reduction of the mode III stress during spalling results in a spalling process in which the spalled material has less surface roughness at one of its' edges as compared to prior art spalling processes in which the mode III stress is present and competes with spalling.

An integrally formed rigid razor blade made of martensitic stainless steel includes a cutting edge portion, a base portion, and a bent portion. The cutting edge portion extends along a cutting edge portion axis and has a cutting edge at one end. The base portion extends along a base portion axis. The bent portion is intermediate the cutting edge portion and the base portion. The blade has a concave face and an opposed convex face. An average radius of curvature of the concave face of the bent portion is between 0.5 millimeters to 0.57 millimeters.

Apparatus and methods for mechanically cleaving a bonded wafer structure are disclosed. The apparatus and methods involve clamps that grip the bonded wafer structure and are actuated to cause the bonded structure to cleave.

A method and a device for fracture splitting a connecting rod and a connecting rod formed therefrom are provided, in which a force exerted on an outer rim of an eye of the connecting rod by a separating tool is generated by an electromagnetic force. The separating tool includes at least two separating members inserted into the eye, and the electromagnetic force is generated by displacing the at least two separating members away from each other inside the eye in response to application of the electromagnetic force. The electromagnetic force may be generated by passing current through coils positioned between the at least two separating members in a manner that causes the coils to repel one another, preferably with a pulse duration of less than 100 microseconds, in order to minimize plastic deformation at the fracture locations.

An integrally formed rigid razor blade made of martensitic stainless steel includes a cutting edge portion, a base portion, and a bent portion. The cutting edge portion extends along a cutting edge portion axis and has a cutting edge at one end. The base portion extends along a base portion axis. The bent portion is intermediate the cutting edge portion and the base portion. The blade has a concave face and an opposed convex face. An average radius of curvature of the concave face of the bent portion is between 0.5 millimeters and 1 millimeters.

An integrally formed rigid razor blade has, in cross-section transverse to a longitudinal axis, a cutting edge portion, a base portion, and a bent portion. The cutting edge portion extends along a cutting edge portion axis and has a cutting edge at one end. The base portion extends along a base portion axis and has a rear edge at one end. The bent portion is intermediate the cutting edge portion and the base portion. The rear edge of the base portion is serrated along the longitudinal axis. The serrations have a height of between 0.13 millimeters and 0.32 millimeters.

A tape dispenser includes a first arm, a second arm, a holder, a roller, a retaining device, a blade, spring(s) and one or more guides. The tape dispenser is positioned on a tape roll by positioning the holder on the inside of the tape roll and positioning the roller and retaining device on the outside of the tape roll. Tape is able to be pulled through the tape dispenser and then cut using the blade. After the tape is cut, the tape on the roll remains on the retaining device for easy access. The tape dispenser is also removable for use with many tape rolls.

A razor head includes a housing and at least one integrally formed rigid razor blade. The housing has a top face defining a shaving window and an opposed stopping face. The razor blades are freely mounted in the housing and have a cutting edge portion and a guided portion. A bent portion is intermediate the cutting edge portion and the guided portion. A cantilever dimension, measured as the distance between the cutting edge and a guided portion axis, is between 1.1 millimeters and 1.8 millimeters. The guided portion cooperates with a guide so that each blade is independently translatable with respect to the housing along a sliding direction parallel to the guided portion axis under the effect of shaving forces applied to the blade during shaving.

An integrally formed rigid razor blade having a body with a cutting edge portion extending about a cutting edge portion plane, and having a cutting edge at one end, a base portion extending along a base portion plane, a bent portion intermediate the cutting edge portion and the base portion. The body is made of martensitic stainless steel that includes mainly iron and between 0.62% and 0.75% of carbon in weight.

An embodiment of this invention provides a separation apparatus for separating a stacked article, such as a semiconductor chip package with sensing functions, comprising a substrate and a cap layer formed on the substrate. The separation apparatus comprises a vacuum nozzle head including a suction pad having a top surface and a bottom surface, a through hole penetrating the top surface and the bottom surface of the suction pad, and a hollow vacuum pipe connecting the through hole to a vacuum pump; a stage positing under the vacuum nozzle head and substantially aligning with the suction pad; a control means coupling to the vacuum nozzle head to lift upward or lower down the vacuum nozzle head; and a first cutter comprising a first cutting body and a first knife connecting to the first cutting body. The cap layer is pressed against by the bottom surface of the suction pad and sucked by the suction pad of the vacuum nozzle head after the vacuum pump begins to vacuum the air within the hollow vacuum pipe and the through hole. Then, the first cutter cuts into the interface between the substrate and the cap layer, and the cap lay is separated from the substrate by the suction force of the vacuum nozzle head and the lift force generated by the upward movement of the vacuum nozzle head.