A tunable or tuned boring bar having increased stiffness is provided. Increasing the stiffness of the bar increases the natural frequency, thereby reducing directional deformation of the bar during use. The tunable boring bar includes a distal portion configured to support a tool, a proximal portion configured for attachment to a support structure of a metalworking machine, and a body, which is at least partially tubular, extending between the proximal portion and the distal portion. The tubular portion of the body has an elongated cylindrical cavity. The body of the boring bar includes a core layer formed from a first material and a coating layer formed from a second material. The second material has a higher modulus of elasticity than the first material. In certain configurations, the coating layer is bonded to the core layer by cladding, welding, chemical adhesives, chemical vapor deposition, pulsated plasma diffusion, or combinations thereof.

A tool head for use with a modular shank tool includes at least two preforms. Each preform of the at least two preforms is made separately from the other preform of the at least two preforms from granular materials and then put together and jointly compressed and integrally bonded.

The provided method and material-removing tool serve for producing an exact-fit cylindrical bore with a high degree of surface quality and a length that may be a multiple of the diameter from an existing bore with a finishing allowance. In order to reduce the time taken for the finishing by means of a reamer to be performed, it is proposed to use a tool in the form of an impact die, which is formed at the front end with a circular or substantially circular cutting edge, the diameter of which corresponds to the nominal diameter of the bore to be produced, and which tapers from directly behind the cutting edge or behind a front region of a certain length.

A reamer has a shank made of steel and a cutting body made of a harder material, wherein the cutting body forms the outer circumference of the reamer in the region of the workpiece side end and has all the cutting ribs.

Methods of forming a drill bit or boring tool having a cutting edge that includes a pair of generally smooth curvilinear shaped portions that are positioned near the radial outer portions of the cutting edge and connected to one another by a pair of generally linear portions that traverse a longitudinal centerline of the tool.

A tool head for use with a modular shank tool includes at least two preforms. Each preform of the at least two performs is made separately from the other preform of the at least two preforms from granular materials and then put together and jointly compressed and integrally bonded.

A power tool accessory includes a shank member having a first hardness. A conically-shaped body is coupled to the shank member and includes a series of stepped shoulders that increase in diameter from a tip portion to a base portion. A flute extends substantially from the tip portion to the base portion, with cutting edges defined at the intersection of the flute and the shoulders. The body has a second hardness greater than the first hardness.

A drill bit or boring tool having cutting edge that includes a pair of generally smooth curvilinear shaped portions that are positioned near the radial outer portions of the cutting edge and connected to one another by a pair of generally linear portions that traverse the longitudinal centerline of the tool.

Disclosed is a cutting tool, including: a cutting edge including a coating from a rake face to a flank face, and has a relief angle of not less than 15 degrees, a material of the coating having a higher wear resistance than a base material of the cutting edge, and during cutting of a work, an edge of the coating on the rake face at a top of the cutting edge is worn by friction with the work; with a progress of a wear inward in a radial direction, an edge of the coating on the flank face at the top of the cutting edge is removed by friction with the work to expose the base material thereunder; and the exposed base material is worn by friction with the work to retract the flank face inward in the radial direction.

One aspect of the disclosure relates to a cutting tool for forming a final opening in a stack that includes at least two layers and a pilot opening having a pilot-opening dimension and extending through at least one of the at least two layers. The cutting tool includes a shank. The cutting tool also includes a first portion including at least one of a first coating or the first coating and a second coating, wherein the first coating at least partially covers the first portion. The cutting tool also includes a second portion between the shank and the first portion, wherein the second portion includes the second coating, and wherein the second coating at least partially covers the second portion.