Y02P40/18

APPARATUS FOR GAS ENTRAINMENT VIA NANO-BUBBLES INTO CONCRETE UPSTREAM FROM A PRODUCT MOLD
20220380267 · 2022-12-01 ·

An apparatus for delivering a wet concrete mix to a product mold, where the apparatus comprises a hopper configured to retain a fresh concrete mix, a source of treated water having a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the water, a water transport coupling the source of treated water with the hopper, a valve interposed within the water transport for selectively releasing the treated water into the hopper, and a mixer in communication with the hopper for mixing the treated water with the fresh concrete mix to yield an infused wet concrete.

Electrochemical Synthesis of Cementitious Compounds
20220380909 · 2022-12-01 ·

In some aspects, the present disclosure pertains to methods for the electrochemical production of calcium silicate compounds in an electrochemical cell that comprises (a) a Ca-based electrode that comprises calcium metal or an inorganic calcium material, (b) an SiO.sub.x-based electrode that comprises a SiO.sub.x material, where x ranges from 1 to 2, and (c) a liquid electrolyte disposed between the Ca-based electrode and the SiO.sub.x-based electrode. In these methods, the electrochemical cell is operated under conditions such that calcium cations are produced at the Ca-based electrode and one or more calcium silicate (Ca—Si-oxide) compounds are produced at the SiO.sub.x-based electrode. In other aspects, the present disclosure pertains to systems for the electrochemical production of calcium silicate compounds.

CARBON DIOXIDE SEQUESTERED CEMENT FOR WELL CEMENTING

A method of making a cement composite can include contacting an aqueous solution comprising calcium ions with a carbon dioxide source producing a carbonated aqueous solution. Fine particles can be submerged in the carbonated aqueous solution to produce microaggregate particles comprising the fine particles coated with calcium carbonate. The microaggregate particles can be combined with cement particles to produce the cement composite. The cement composite can be used in cementing applications for hydrocarbon wells including for casing liners and well plugs.

Cementitious reagents, methods of manufacturing and uses thereof

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

Method for gas entrainment via nano-bubbles into concrete upstream from a product mold

A nanobubble-infused liquid is mixed into a dry concrete mix to form an infused wet concrete, where the nanobubble-infused liquid includes a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the liquid. The nanobubble-infused liquid is preferably liquid water infused with a desired concentration of carbon-dioxide (CO.sub.2) nanobubbles sized within a certain prescribed range. The infused wet concrete is then transported to the mold of a concrete products forming machine to form a molded product that has enhanced qualities including increased carbon capture within the resulting concrete product, improved curing times, increased flowability, self-healing, and improved release from the product mold.

Concrete composition containing palm oil fuel ash

A concrete composition that includes (i) a treated palm oil fuel ash, wherein the treated palm oil fuel ash is the only binder present, (ii) a fine aggregate, (iii) a coarse aggregate, and (iv) an alkali activator containing an aqueous solution of sodium hydroxide and sodium silicate. A cured concrete made from the concrete composition is also disclosed with advantageous compressive strength properties.

RECYCLED CONCRETE PREPARATION

Methods, systems, and apparatus, including computer programs encoded on computer storage media, for processing recycled concrete aggregate (RCA). One of the methods includes obtaining first optical measurements of RCA particles as the RCA particles are conveyed past the first optical sensors; determining, based on the first measurements, an initial characterization of the RCA particles; iteratively performing a carbonation process on the RCA particles, obtaining second optical measurements of the RCA particles, and determining, from the second measurements, a second characterization of the RCA particles, wherein conditions of the carbonation process are initially set based on the initial characterization, and the conditions of the carbonation process are adjusted based on the second characterization; ceasing the iterative performance of the carbonation process in response to the second characterization meeting target carbonation characteristics; iteratively performing a densification process on the RCA particles, obtaining third optical measurements of the RCA particles, and determining, from the third measurements, a third characterization of the RCA particles, wherein conditions of the densification process are initially set based on the initial characterization or the second characterization, and the conditions of the densification process are adjusted based on the third characterization; and ceasing the iterative performance of the densification process in response to the third characterization meeting target densification characteristics.

COMPOSITIONS, METHODS, AND SYSTEMS TO FORM VATERITE WITH MAGNESIUM OXIDE
20230099641 · 2023-03-30 ·

Provided herein are compositions, methods, and systems comprising vaterite and magnesium oxide.

CEMENTITIOUS MATERIAL PRODUCTION FROM NON-LIMESTONE MATERIAL

Methods and composition are provided for deriving cement and/or supplementary cementitious materials, such as pozzolans, from one or more non-limestone materials, such as one or more non-limestone rocks and/or minerals. The non-limestone materials, e.g., non-limestone rocks and/or minerals, are processed in a manner that a desired product, e.g., cement and/or supplementary cementitious material, is produced.

Carbonization-based lightweight CO2 foamed cement-based material, and optimized preparation method and use thereof

The present invention discloses an optimized preparation method of a carbonization-based lightweight CO.sub.2 foamed cement-based material, and belongs to the field of geotechnical engineering materials. The preparation method includes: step S1: pre-screening existing common cement-based foaming agents and foam stabilizers; step S2: preparing a water-based carbon dioxide foam; step S3: preparing a cement slurry, and mixing the water-based carbon dioxide foam with the cement slurry to prepare a lightweight CO.sub.2 foamed cement-based material; step S4: selecting foaming agents of different types and different concentrations and foam stabilizers of different types and different concentrations to prepare slurries, subjecting the slurries to slurry performance tests, and selecting the optimal ones; step S5: optimizing initial water-to-cement ratio and foam-to-slurry ratio parameters; and step S6: optimizing a gas-filling volume parameter (water pump speed).