An article of footwear and a method of manufacturing the same is provided. The article of footwear comprises a sole structure and an upper fixedly attached thereto. The upper comprises a base layer and a plurality of scrap material pieces. The scrap material pieces comprise appliqués disposed on and coupled to a surface of the base layer. The scrap material pieces are collectively positioned on the surface of the base layer in a custom arrangement. The method of manufacture is designed to be an environmentally-friendly and sustainable process, wherein the scrap material of a first footwear application is utilized in a second footwear application. The method of manufacture comprises dividing the scrap material of a first footwear application into scrap material pieces and coupling the scrap material pieces, in the custom arrangement, to the exterior surface of the base layer of the upper of a second footwear application.

Footwear with vertically lapped nonwoven layers in upper and sole structures for enhanced breathability and moisture wicking is disclosed. Exemplary vertically lapped nonwoven dual layers comprise one or more hydrophobic layers and one or more hydrophilic layers that are adhered to each other by a plurality of methods and are further integrated into the inside of the upper and sole of the footwear so that the hydrophilic layer is in direct contact with the feet. The hydrophilic part of the dual layer wicks sweat or bodily fluid from the wearer into the nonwoven and transports the moisture to the hydrophobic layer for fast evaporation, thus keeping the feet dry. The nonwoven footwear is environmentally friendly as the nonwoven layers can be made of recycled materials and may be fully recyclable.

Provided is a method for producing a shoe, the method including; arranging a first shoe member and a second shoe member to form an interface through direct contact therebetween, indirect contact with a bonding aid member interposed therebetween, or a combination of the direct contact and the indirect contact, and arranging a conductive material at a position at which the interface can be heated; and inductively heating the conductive material to add heat to the interface and thereby bond the first shoe member and the second shoe member to each other.

In one aspect of the disclosure, a knitted component for use in an article of footwear may include a first layer with a multi-bed first area having a first surface and an opposite facing second surface. The knitted component may include a second layer with a second area overlapping the first area. The second area may have a first surface and an opposite facing second surface. The knitted component may include a plurality of interlayer knit stitches interlooping at least one yarn of the first layer with at least one yarn of the second layer at an interface between the second surfaces of the first and second areas. The interior surfaces of the first area and the second area may define at least part of a freely separable area between the first and second areas.

An article of footwear is provided that includes a sole structure and an upper attached to the sole structure. The upper includes an exterior layer and a base layer, and the exterior layer includes a biodegradable layer and a biologically active agent capable of biodegrading the biodegradable layer.

A method of manufacturing a non-woven fabric includes the steps of: (a.) providing a substrate, wherein the substrate is air permeable in at least a portion of its surface; (b.) providing a fiber transfer device adapted to transfer fibers onto the substrate; (c.) transferring a first plurality of fibers onto the substrate; and (d.) applying a pressure differential to the air permeable portion of the substrate, wherein the strength of the pressure differential is varied across the surface of the substrate.

The present invention relates to an energy saving method for separating an unreacted monomer, by which an unreacted monomer may be easily recovered from a mixture solution including an unreacted monomer, and a separation system which is capable of performing the method.

A sole structure for an article of footwear includes a unitary cushioning component comprising a plurality of scrap foam pieces configured as a plurality of different polyhedron shapes and a resin binder securing the scrap foam pieces to one another. The sole structure may comprise a midsole including an outer shell defining a central cavity. The cushioning component may be disposed in the central cavity as a core of the midsole. A method of manufacturing an article of footwear cutting the scrap foam body into pieces, mixing the pieces with a resin binder, and compression molding the mixed pieces and resin binder in a mold to form a cushioning component of a sole structure of the article of footwear.

The disclosure discloses a method of whole garment knitting in horizontal direction along the back center, and belongs to the technical field of knitted fabrics. The method can be used for directly knitting an integrally shaped left piece and right piece, wherein a sleeve, a front body, a back body, a front placket, a lapel and a lapel collar of the left piece or the right piece are all integrally shaped, and can be directly sewn at back center lines and collar center lines through a looper to form a fully-shaped upper garment including plackets and a collar portion. According to the solution, the knitting process is simple, manual or single yarn lifting sewing is not needed, and the garment knitting efficiency is improved. Moreover, the lapel collar and the plackets of the fabric knitted according to the solution are all of double-side double-layer structures, so that the thickness and stiffness are greater than those of the body; and the single yarn lifting sewing at the left side seams, right side seams and armholes is not needed, so that the texture of the fabric is improved.

The present invention relates to a method for manufacturing a particle foam part, in particular a cushioning element for sportswear, such as a shoe sole, or a cushioning element, which has been produced by such a method, in particular a shoe sole. The method for manufacturing a cushioning element for sportswear such as a shoe sole, may comprise the steps of feeding foam particles into a mold cavity of a mold tool, and welding of the foam particles in the mold cavity while applying a predetermined pressure, wherein the foam particles comprise a fraction of at least 10% by weight of recycled, shredded foam particles (regenerated material) and the welding of the foam particles is effected by means of electromagnetic waves.