An axial flux motor is provided and includes a shaft, at least one rotor connected to the shaft, and a stator. The stator includes a stator core and an electrically conductive wire. The stator core is segmented and ring-shaped and includes a central opening through which the shaft extends to the at least one rotor. The stator core includes a hybrid segment. The hybrid segment includes soft magnetic composite material components and laminated layered blocks. The laminated layered blocks include two inclined laminated layered blocks, where a distance between the two inclined laminated layered blocks increases radially along a radially extending centerline of the hybrid segment. The electrically conductive wire wound on the hybrid segment.

Systems are provided for an electronic drive unit. In one example, the electronic drive unit comprises a cooling passage integrally arranged therein, wherein the cooling passage is sealed via laminations of the stator. The laminations are further shaped to jet oil from the cooling passage onto end-windings.

A system and method of active endturn cooling of an electric motor of a vehicle is provided. The method comprises providing a motor having a coolant nozzle and a cam, and measuring speed, lateral acceleration, and road tilt angle of coolant due to road tilt. The method further comprises calculating coolant angle and coolant acceleration angle based on the road tilt angle and the lateral acceleration if the speed is greater than zero. The method further comprises comparing the coolant angle with a critical angle. The method further comprises calculating a first control angle and a first coolant distance based on the road tilt angle and the lateral acceleration of the vehicle if the acceleration angle is greater than the critical angle. The method further comprises determining a cam position based on the first control angle. The method further comprises moving the cam to the position to move the nozzle and compensate for the lateral acceleration such that coolant drops within a target area of the motor.

A vehicle includes a battery, an electric machine, a thermistor, and a controller. The electric machine is configured to draw electrical power from the battery to propel the vehicle. The electric machine has a rotor and a stator. The stator has a core defining a plurality of slots and windings arranged within the slots. The thermistor is disposed within a first of the slots between first and second axial ends of the core and is configured to measure a temperature of the electric machine. The controller is programmed to control a power output of the electric machine based on the temperature of the electric machine.

A outdoor power equipment system includes a removable rechargeable battery module, a robotic lawn mower, and a portable power equipment. The robotic lawn mower includes a receptacle configured to receive the battery module, and an electric motor electrically coupled to the receptacle to receive electricity to drive at least one of a wheel and a cutting implement. The portable power equipment includes a receptacle configured to receive the battery module, and at least one of an electric motor, a light source, and an amplification circuit coupled to the receptacle to receive electricity.

An object of the present invention is to provide a motor control device that can suppress electromagnetic noises including a switching noise and to an electric vehicle system using the motor control device. A motor control device includes: a power converter that is controlled by a pulse width modulation signal; a motor that is driven by the power converter; and a controller that generates the pulse width modulation signal, based on a carrier signal. When switching between a first carrier frequency (fc1) of the carrier signal and a second carrier frequency (fc2) of the carrier signal, the controller varies proportions of the first carrier frequency and the second carrier frequency in accordance with a number of rotations of the motor, the second carrier frequency being higher than the first carrier frequency.

A motor control device of the present invention is connected to a power converter for converting power from direct current power to alternating current power, and controls the drive of an alternating current motor that is driven using said alternating current power, and the motor control device is provided with: a carrier wave generator; a carrier wave frequency adjuster that adjusts the frequency of the carrier wave; and a gate signal generator that uses the carrier wave to pulse width modulate a voltage command according to a torque command, and generates a gate signal for controlling operation of the power converter, wherein the carrier wave frequency adjuster adjusts the voltage command and carrier wave phase difference to reduce eddy current loss generated in rotor magnets of the alternating current motor according to a d-axis current flowing to the alternating current motor and the rotational speed of the alternating current motor.

A motor is provided and driven by two phase. The first and second control signals have a phase difference of 90 degrees and are configured to control the first and second driving units, respectively, and the first and second control signals drive the first and second coil sets, respectively. Each of the first and second poles of the permanent magnet occupies a mechanical angle of 360/2n degrees of the permanent magnet, respectively, and n is 1 or 3. The four sets of the coils of the stator are equally located on the stator, each set of the coil occupies a mechanical angle of 360/2m degrees of the stator, any two sets of the coils adjacent to each other are separated by a mechanical angle of 90−(360/2m) degrees, and m is 3 or 2, wherein m corresponds to 2 when n is 1, m corresponds to 3 when n is 3.

An electric machine includes a plurality of printed layers arranged to form a stator having an outer periphery and teeth extending radially inward from the outer periphery. Each of the printed layers includes discrete portions of metal and discrete portions of insulation. The discrete portions of insulation define a contiguous network of insulative boundaries separating discrete cells formed by the discrete portions of the metal. A volume of the discrete cells within the outer periphery is greater than a volume of the discrete cells within the teeth such that a reluctance of the teeth is greater than a reluctance of the outer periphery.

A regenerative braking control system of an AWD (all-wheel-drive) hybrid vehicle including a front wheel HEV (hybrid electric vehicle) powertrain and a rear wheel EV (electric vehicle) powertrain is provided. The control system includes a manipulating instrument mounted to a steering wheel for manual shifting and regenerative braking control by a driver's manipulation, and a controller for adjusting a regenerative braking amount and controlling a shift pattern of each of a front wheel motor of the front wheel HEV powertrain and a rear wheel motor of the rear wheel EV powertrain by receiving a (−) or (+) manipulation signal or a hold manipulation signal of the manipulating instrument.