A polyester film having a laminated structure and a method for manufacturing the same are provided. The polyester film has at least two polyester film layers. Each of the polyester film layers includes a physically recycled polyester resin and a chemically recycled polyester resin. The physically recycled polyester resin is formed by a plurality of physically recycled polyester chips. The chemically recycled polyester resin is formed by a plurality of chemically recycled polyester chips, and is mixed with the physically recycled polyester resin. The plurality of chemically recycled polyester chips further includes chemically recycled electrostatic pinning polyester chips. The chemically recycled electrostatic pinning polyester chips contain electrostatic pinning additives, and the electrostatic pinning additives are metal salts. The at least two polyester film layers are a white polyester film layer and a black polyester film layer, respectively.

A method of recycling laminated fabrics and laminated fabric products and producing new laminated fabrics and laminated fabric products includes the steps of shredding scrap or used laminated fabric material, melt separating the polymers, pelletizing the melt separated polymers, extruding the pelletized material with at least one virgin material to form a film, and laminating the film to a nonwoven material to form a new laminated fabric. The scrap or recycled laminated fabric products can include plastic/polymer materials having different melting temperatures. The new laminated fabric can be utilized to produce new products, such as protective covers.

A method of recycling post-consumer plastic waste into mono filament for use in fused filament fabrication, injection molding, or other plastic manufacturing processes. Contaminated curbside plastic waste is sorted and granulated to uniform sized flakes. The plastic regrind is cleaned in a closed-loop wash cycle and dried at 160° F. and −70 dew point to reduce the moisture content to less than 0.03%. The effluent water is purified to be reused in the system. The flake plastic is extruded to a molten state and passes through additional melt filtration. A laser micrometer measures extrudate metrics like diameter and ovality to dynamically control feed and flow rates of the extruder to maintain diameter uniformity within 0.018 mm of target diameter.

Presented and described is a method for reclaiming thermoplastic materials intended for recycling, such as, for example, polyethylene terephthalate (PET), in the form of flakes. According to the invention, in a first step, the flakes are exposed to an oxidative fluid and heat until contaminated flakes are modified such that, in a second step, they are separated from the remaining flakes as a result of this modification.

The invention relates to a device for the treatment and separation of inorganic solid wastes that can be used, for example, at home and/or near waste disposal areas. The device comprises a grinding chamber for obtaining waste fragments from a group of inorganic wastes and a sieving assembly of the fragments generated in said chamber. The device according to the invention also comprises a recognition assembly for recognizing the type of waste of each individual fragment and a distribution group, operatively interposed between the sieving assembly (6) and the recognition assembly, to place each individual fragment in a corresponding location of analysis of a recognition plate (9) of the recognition group. The device according to the invention is further provided with a monitoring and drive unit (200) configured to act on the recognition plate (9) so as to deposit each single analyzed waste fragment in a respective collection bin (13).

Embodiments of the present invention may provide methods and systems for recycling asphalt shingles (1) perhaps in a chemical solution (2) to provide oil free recyclable fiberglass (6), oil free recyclable sand (7), and even recyclable oil (8). The present invention may provide a screened tubular rotating equipment (16) may be at least partially immersed (18) in a tank (17) of a chemical solution (2) to treat the asphalt shingles (1).

The invention is directed to a process for separating particles using a wet density-based separation device, wherein at least part of said particles are coated prior to being fed to said density-based separation device. In accordance with the invention separation medium that is employed in density-based separation processes can be saved.

A synthetic bead for use in mineral separation is described. The synthetic bead has a surface made of a synthetic material such as polymer and the synthetic material is functionalized with molecules having a functional group for attaching mineral particles to the surface in a separation process. The synthetic beads can be placed in flotation cell containing a mixture of water, valuable material and unwanted material or in a pipeline where the mixture is transported from one location to another. The enriched synthetic beads carrying the mineral particles are separated from the unwanted materials in the mixture. The mineral particles are then released from the synthetic beads by means of low pH treatment, ultrasonic agitation, thermal or electromagnetic treatment.

An apparatus for carrying out size reduction of battery materials under immersion conditions can include a housing configured to hold an immersion liquid comprising at least one of sodium hydroxide and calcium hydroxide. A first feed chute may define an opening therein for receiving battery materials of a first type into the housing and a first submergible comminuting device may be disposed within the housing and submerged in the immersion liquid to receive the battery materials of the first type from the first feed chute. The first submergible comminuting device may be configured to cause a size reduction of the battery materials of the first type to form a first reduced-size battery material.

Apparatus for use in, or forming part of, a separation process to be implemented in separation processor technology, the apparatus comprising synthetic bubbles or beads configured with a polymer or polymer-based material functionalized to attach to a valuable material in a mixture so as to form an enriched synthetic bubbles or beads having the valuable material attached thereto, and also configured to be separated from the mixture based at least partly on a difference in a physical property between the enriched synthetic bubbles or beads having the valuable material attached thereto and the mixture.