A rotary stamper includes an upper die plate assembly, a lower die plate assembly, and a support frame having a drive assembly that moves the upper die plate horizontally and vertically along a generally circular pathway while moving the lower die plate along a linear horizontal pathway. The upper die plate is vertically slidably connected to the lower die plate by way of one or more vertical rods that extend from the lower die plate assembly up through the upper die plate. In operation, the lower die plate matches the horizontal movements of the upper die plate as the latter is moved along its circular pathway. Concurrently, the upper die plate moves towards and away from the lower die plate. This maintains a substantially constant alignment between the die plates for carrying out a periodic machining operation on a moving web of material passing there between.

A rotary stamper includes an upper die plate assembly, a lower die plate assembly, and a support frame having a drive assembly that moves the upper die plate horizontally and vertically along a generally circular pathway while moving the lower die plate along a linear horizontal pathway. The upper die plate is vertically slidably connected to the lower die plate by way of one or more vertical rods that extend from the lower die plate assembly up through the upper die plate. In operation, the lower die plate matches the horizontal movements of the upper die plate as the latter is moved along its circular pathway. Concurrently, the upper die plate moves towards and away from the lower die plate. This maintains a substantially constant alignment between the die plates for carrying out a periodic machining operation on a moving web of material passing there between.

A machine for cutting a moving object comprises a conveyor belt for carrying the object along an advancement direction at a line speed and comprises a driving and cutting unit configured to move in a cutting cycle according to a forward phase in order to perform the cutting of the moving object, and configured to move according to a return phase in order to return into the initial position of the cutting cycle. The cutting machine further comprises a processing unit configured to generate a driving signal for controlling the movement of the driving and cutting unit with an acceleration trend wherein the maximum absolute value of the acceleration within the return phase is smaller than the maximum absolute value of the acceleration within the forward phase.

A fly-cutting system is disclosed, and in particular one that comprises a dynamically-controllable actuator for controlling the position, orientation, or both position and orientation of a cutting element carried by a fly-cutting head. In certain embodiments, the actuator can adjust the position or orientation of a cutting element, or both, hundreds or thousands of times per second, enabling precise control over the shape of features formed by the cutting element in a surface of a workpiece.

A rotary die apparatus and method for three-axes registration error correction. The rotary die apparatus includes a rotary die for applying patterns to a strip of material, a sensor for sensing fiducials on the strip of material, actuators to adjust the rotary die, and a control system. The actuators adjust the rotary die along an X-axis extending along a direction of travel, along a Y-axis transverse of the direction of travel, and about a theta axis perpendicular to the X-axis and the Y-axis. The control system calculates a registration error based on a difference between an actual location or orientation of the fiducials and a desired location or orientation of the fiducials. Then the control system outputs control signals to the actuators to adjust the rotary die along the X-axis, along the Y-axis, and/or about the theta axis while the rotary die continues to rotate.

A method of cutting a continuous hollow tubular member having a fully expanded configuration with an outer diameter D, includes the steps of feeding the continuous hollow tubular member in the fully expanded configuration to a cutting station, cutting the continuous hollow tubular member into a plurality of hollow tubular members, each of which has a first flattened end and expanding the first flattened end of the plurality of hollow tubular members to the fully expanded configuration such that the first end of the plurality of hollow tubular members has an outer diameter D.

An adjustable pouch machine comprises a vertical sealer module forms transverse seals between two piles of a pouch web to partially define a plurality of pouches. Rollers selectively tension and relax the web on the vertically oriented wheel, allowing them to drop away from heated lands on emergency and cycle stops. A filler wheel has a plurality of adjustable gripper units mounted directly thereon for transporting independent separate pouches cut from the pouch web. An adjustable knife is selectively provided with changeable knife hub sets to handle a variety of pouch sizes where a filler wheel alternately first fills and seals pouches in a train. Gear linkage accommodates variation in distance between hubs of different sets. Various embodiments, apparatus and methods are described.

A fly-cutting system is disclosed, and in particular one that comprises a dynamically-controllable actuator for controlling the position, orientation, or both position and orientation of a cutting element carried by a fly-cutting head. In certain embodiments, the actuator can adjust the position or orientation of a cutting element, or both, hundreds or thousands of times per second, enabling precise control over the shape of features formed by the cutting element in a surface of a workpiece.

A method for cutting a moving source material including: rotating a cutting cylinder including a blade; positioning a structural member in spaced relation from the cutting cylinder, wherein the space between the cutting cylinder and the structural member receives the source material; and positioning an anvil in the space. The anvil engages the source material when it is displaced between the cutting cylinder and the structural member. The method also includes: directing the blade into contact with the source material, whereupon the source material is pressed against the anvil and is severed by the blade, and the anvil is displaced by the cutting blade from a first retracted position to a second activated position; and applying an increasing biasing force to the moving anvil as it is displaced toward the second activated position so as to direct the anvil back to its first retracted position.

An adjustable pouch machine comprises a vertical sealer module forms transverse seals between two plies of a pouch web to partially define a plurality of pouches. Rollers selectively tension and relax the web on the vertically oriented wheel, allowing them to drop away from heated lands on emergency and cycle stops. A filler wheel has a plurality of adjustable gripper units mounted directly thereon for transporting independent separate pouches cut from the pouch web. An adjustable knife is selectively provided with changeable knife hub sets to handle a variety of pouch sizes where a filler wheel alternately first fills and seals pouches in a train. Gear linkage accommodates variation in distance between hubs of different sets. Various embodiments, apparatus and methods are described.