A reciprocating saw blade includes a body formed from a piece of coil stock. The body has a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge has a plurality of teeth arranged in a pattern that includes left and right set teeth. A plurality of gullets is disposed between adjacent teeth. Each of the teeth and the gullets has substantially the same size, except that the first and third consecutive teeth immediately adjacent the plunging end have been flattened to be unset, and at least a portion of the second consecutive tooth has been removed to form an enlarged gullet between the first and third teeth.

The present invention provides an apparatus and method for cutting a chamfer into the edge of a material while simultaneously making another cut in the material. The chamfer provides the cut material with reduced susceptibility to top surface edge swell.

A reciprocating saw blade including a body, an attachment portion, a cutting portion formed on the body including a plurality of cutting teeth, and a plunge point for initiating a plunge cut including a plunge tooth and a leading gullet between the plunge tooth and a first tooth of the plurality of cutting teeth. A first angle of the rake face of the plunge tooth is measured through the plunge tooth. A second angle of the rake face of the first cutting tooth is measured through the first cutting tooth. One of the first angle and the second angle is greater than 90 degrees and the other is less than 90 degrees. At least the first cutting tooth is set. The rake face defining the first angle is spaced from the rake face defining the second angle by a distance greater than the pitch of the plurality of cutting teeth.

A saw blade for use with a reciprocating saw includes a body and an attachment portion extending from the body. The attachment portion includes a tang and an aperture configured to connect to the reciprocating saw. The saw blade also includes a cutting portion formed on the body. The cutting portion includes a plurality of cutting teeth, and first and second floor guard teeth spaced apart and positioned adjacent at least one of the plurality of cutting teeth. Each cutting tooth has a tip that defines a plane. The body has a first height measured generally perpendicularly from a back edge of the body to the plane. The attachment portion has a second height measured generally perpendicular to the plane. A ratio of the first height to the second height is between approximately 4 and approximately 5. The first and second floor guard teeth extend beyond the plane.

A reciprocating saw blade includes a body formed from a piece of coil stock. The body has a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge has a plurality of teeth arranged in a pattern that includes left and right set teeth. A plurality of gullets is disposed between adjacent teeth. Each of the teeth and the gullets has substantially the same size, except that the first and third consecutive teeth immediately adjacent the plunging end have been flattened to be unset, and at least a portion of the second consecutive tooth has been removed to form an enlarged gullet between the first and third teeth.

A reciprocating saw blade includes a body having a first end portion, a second end portion, and a plunge point formed on the second end portion of the body. The plunge point includes a leading tooth and a leading gullet. The leading tooth includes a rake face and a tip. The leading gullet includes a base extending from the rake face of the leading tooth to the plurality of cutting teeth. The plunge point includes a second tooth protruding from the base of the leading gullet. The second tooth includes a tip positioned further from the base of the leading gullet than the tip of the second tooth in a direction transverse to a longitudinal axis of the body. The cutting portion also includes a plurality of gullets formed between a plurality of cutting teeth. The leading gullet is larger than each gullet of the plurality of gullets.

A band saw blade may include a cutting edge defined by a number of teeth. Each tooth may include a tip, a rake face, a primary clearance surface defining a primary relief angle, a secondary clearance surface defining a secondary relief angle greater than the primary relief angle, a tertiary clearance surface defining a tertiary relief angle greater than the secondary relief angle, a first curvilinear protrusion formed between the secondary clearance surface and the tertiary clearance surface, a gullet surface, and a second curvilinear protrusion formed between the rake face and the gullet surface. The teeth may be spaced at varying pitch distances such that a difference between a minimum teeth per inch (TPI) based on a maximum pitch distance and a maximum TPI based on a minimum pitch distance is equal to or greater than 1, and may define a kerf width between 0.115 inches to 0.140 inches.

An agricultural cutting blade has top and bottom surfaces and mounting apertures extending through top and bottom surfaces. A cutting edge support surface (e.g. that may be a flat, pointed or rounded) is formed on the cutting blade body with the cutting edge support extending along a side of the cutting blade body transversely between the top and bottom surfaces. A clad material deposited upon the cutting edge support such as by laser cladding process. The clad material can be built up, that is layered in partial or full overlapping relation to provide at least 2 and often more than 4 layers of clad material at one or more locations. A cutting edge provided by the clad material that may be a ground surface into a laser clad bead.

A handsaw is provided with which chip clogging can be reduced significantly, the pitch of the tooth points can be made fine, the cut end face, called top edge, of each tooth can be increased in area, and moreover, cutting resistance is kept small and good cutting performance is ensured. The handsaw has a plurality of saw teeth arranged on a longitudinal edge (21) of a saw blade (20). The saw teeth are configured as a combination of crosscutting teeth (X) of triangular or trapezoidal prism shape and ripping teeth (Y) of parallelogram-based prism shape. The prism-shaped teeth constituting the crosscutting teeth (X) and the ripping teeth (Y) are configured such that at least adjacent prism-shaped teeth rise at a same rising angle () from an edge surface (21a) of the longitudinal edge (21) of the saw blade (20), to cause a space (S) between the adjacent prism-shaped teeth to be constant in a rising direction in which the teeth rise.

A reciprocating saw blade that includes an elongated blade body defining an inner end and a distal end, a cutting edge located on one side of the blade body and extending between the inner and distal ends thereof and a tang located at the inner end of the blade body. The tang projects from the blade body at an acute angle relative to a line tangent to an inner end of the cutting edge. The cutting edge includes a portion defining a substantially curved contour and optionally can include at least one further portion defining a non-curved contour.