An apparatus and method for fastening dissimilar materials like steel, plastic and aluminum. A resistance welding fastener having multiple layers may be used with or without a sealant. The fastener may be used to form an aluminum covered steel laminate via a hemming pattern of attachment. The fastener may have a solid shaft or have an extended reach and have features for interacting with the welding electrode. A variety of electrode tips may be employed to cooperate with the fastener.

A connector for non-cylindrical composite tubing and methods for making the same. The method may involve assembling a connector for a non-cylindrical composite tubing by loosely fastening a pair of bonding plates to an end plate; arranging the bonding plates in an inward configuration; applying an epoxy adhesive onto the outer faces of the bonding plates, inserting the bonding plates into the open end of the composite tubing, inserting the bonding plate fasteners through the through-holes of the composite tubing and tightly fastening the bonding plate fasteners into the bonding plates until the bonding plates engage against the inner surface of the composite tubing until the epoxy adhesive is uniformly distributed. The method may also include steps of removing the bonding plate screw fasteners and adding shims between each bonding plate and the inner surface of the composite tubing in order to maintain a predetermined thickness of the epoxy adhesive.

A structural assembly comprising a first component having a ramped surface, and a fastener assembly for fastening the first component to a second component, the fastener assembly including a receptacle strip of resiliently deformable material attached to the ramped surface of the first component so as to assume the contour of the ramped surface, and a plurality of fastener receptacles attached to the receptacle strip for receiving respective fasteners. Also, a method of fastening a first component to a second component using the fastener assembly.

A fixation device for securing a linear element to a workpiece includes a contact component and a fixation component. The contact component typically includes (i) a first contact surface for application to a workpiece and (ii) a first opening for receiving a linear element. The fixation component typically secures a portion of the linear element on a side of the first contact component opposite the first contact surface. The fixation component engages the contact component to prevent passage of the linear element's secured portion through the workpiece when a tension is applied to the linear element in a direction opposite the contact surface.

Coupling body devices, including methods of making the same, are provided and described. A method of manufacturing a coupling body, for example, can include forming a tube by braiding nonmetal fibers, forming a flange by rolling inwards an end of the tube, providing a metallic connector, inserting at least one Z-pin in an end portion of the connector, and coupling the tube and the connector by inserting the Z-pin in the flange and performing a composite material forming process.

A device and method for the protection of a first member and second member from corrosion by utilizing a connector that bonds the members without allowing direct contact of the members.

An apparatus and method for fastening dissimilar materials like steel, plastic and aluminum. A resistance welding fastener having multiple layers may be used with or without a sealant. The fastener may be used to form an aluminum covered steel laminate via a hemming pattern of attachment. The fastener may have a solid shaft or have an extended reach and have features for interacting with the welding electrode. A variety of electrode tips may be employed to cooperate with the fastener.

A joint including: a first component and a second component; the first component includes a bond region and an array of projections extending from the bond region, wherein the projections are embedded in the second component.

A hollow profile connection to connect at least two hollow profiles via a gusset plate which makes contact with the end regions of the hollow profiles to be connected, in the outer region thereof. At least the end regions of the hollow profiles in cross-section have a profile formed by webs or ribs. The gusset plate is connected to the at least two hollow profiles via a friction-stir weld which run along the ribs or webs of the at least two hollow profiles.

A member joining method includes the steps of forming an opening in an intermediate member composed of one part or at least two superposed parts, embedding an insert member formed of metal in the opening, placing a skin member formed of metal on an outer surface of the intermediate member such that the intermediate member is held on an inner side of the skin member, and joining the skin member to the insert member.