For producing a cylindrical surface that has a surface structure of predetermined geometry suitable for application of material by thermal spraying, a geometrically predetermined groove structure of minimal depth and width is introduced into the surface by a tool embodied as a follow-on tool in that a groove cross-section is processed successively to a final size. In order for the surface to be producible in mass production with constant quality, the groove structure is worked in such that first a base groove is introduced with a groove bottom width that is smaller than the groove bottom width of the finished groove. Subsequently, at least one flank of the base groove is processed for producing an undercut groove profile by a non-cutting action or cutting action wherein the introduced groove structure is deformed in such a way that the groove openings are constricted by upsetting deformations of material.

A rotary cutting tool including a cutter member having an axial forward end and an axial rearward end. A cutting region is at the axial forward end of the cutter member, and a male threaded portion is adjacent the axial rearward end of the cutter member. A shank member has an axial forward end and a shank bore opening at the axial forward end. The shank bore has an axial shank bore length. The shank bore contains a female threaded portion and an axial rearward shank bore portion axially rearward of the female threaded portion. The axial rearward shank bore portion has a terminal end. When the male threaded portion of the cutter member fully engages the female threaded portion of the shank member, the axial rearward end of the cutter member being spaced a first distance axially forward of the terminal end of the axial rearward shank bore portion.

A rotary cutting tool includes a cutter of generally cylindrical shape disposed about a central longitudinal axis. The cutter has a first end having an active fluted portion and an opposite second end, the second end having a male threaded portion disposed thereabout. The cutting tool further includes a shank of generally cylindrical shape disposed about the central longitudinal axis, the shank having a recessed female threaded portion formed in a first end. The male threaded portion includes a number of threads disposed at a first pitch and the female threaded portion includes a number of threads disposed at a second pitch different than the first pitch. The cutter and the shank are selectively coupled via threaded engagement of the male threaded portion and the female threaded portion.

An internal milling cutter for producing a recess terminating in a radius in a workpiece, in particular for milling a crankshaft, comprises a tool holder having interchangeable cutting inserts detachably attached thereto. For the production of the radius, a plurality of first interchangeable cutting inserts are provided, which are arranged one after another in the direction of cut and have cutting edges which produce complementary portions of the radius, wherein the first interchangeable cutting inserts for producing the radius are identically configured.

Cutting insert with a cuboid body has a substantially square top face and bottom face, said top face and bottom face connected by four peripheral adjoining side surfaces. At least two cutting edges are formed at the transition of the top face to at least two side surfaces, that cutting edges defining a plane of the top face. To provide a cutting insert and a corresponding tool suited to produce valve seat surfaces with high precision but still having a rather simple construction and being precisely mountable with ease and less efforts of adjustment, the plane defined by the top face cutting edges of the cutting insert has maximum dimensions of 7 mm7 mm, where the bottom face has a supporting surface formed exactly parallel to the plane defined by the top face cutting edges by means of grinding within a tolerance of less than 5 angular minutes.

A cutting tool and a cutting insert, each of which including a base surface and an anti-slip arrangement adjacent thereto. Each anti-slip arrangement includes an actuator surface and non-parallel first and second abutment surfaces, and the actuator surface of the cutting tool is a surface of a clamp of the cutting tool. The cutting insert is mounted on the cutting tool via engagement of the base surfaces thereof and the clamp is operable to bias the actuator surfaces against each other and thereby force the first and second abutment surfaces against each other, for preventing slippage of the cutting insert along the tool's base surface.

Various components of an electronic device housing and methods for their assembly are disclosed. The housing can be formed by assembling and connecting two or more different sections together. The sections of the housing may be coupled together using one or more coupling members. The coupling members may be formed using a two-shot molding process in which the first shot forms a structural portion of the coupling members, and the second shot forms cosmetic portions of the coupling members.

The embodiments described herein relate to methods, systems, and structures for cutting a part to form a highly reflective and smooth surface thereon. In some embodiments, the part includes substantially horizontal and vertical surfaces with edges and corners. In described embodiments, a diamond cutter is used to cut a surface of the part during a milling operation where the diamond cutter contacts the part a number of times with each rotation of the spindle of a milling machine. The diamond cutter has a cutting edge and a land. The cutting edge cuts the surface of the part and the land burnishes the surface of the part to form a highly reflective and smooth surface. Thus, the diamond cutter cuts and burnishes portions of the part, thereby eliminating a subsequent polishing step.

Various components of an electronic device housing and methods for their assembly are disclosed. The housing can be formed by assembling and connecting two or more different sections together. The sections of the housing may be coupled together using one or more coupling members. The coupling members may be formed using a two-shot molding process in which the first shot forms a structural portion of the coupling members, and the second shot forms cosmetic portions of the coupling members.

A whirling tool (21), in particular for cutting a thread, includes a body with cutting teeth integrally machined thereon (23; 47, 51). Inaccuracies caused by mounting cutting teeth on the tool are avoided thereby.