Milling tools and methods are disclosed. The method may include moving a milling tool having at least two axially spaced apart sets of cutting inserts to an axial position within a bore in a material and rotating the milling tool about a longitudinal axis. Contact between the milling tool and a wall of the bore may be initiated in a region of the wall having a least amount of material at the axial position. The milling tool may include a tool shaft having a longitudinal axis, a first set of radially spaced cutting inserts coupled to the tool shaft, and a directly adjacent second set of radially spaced cutting inserts coupled to the tool shaft and spaced from the first set of cutting inserts along the longitudinal axis. The first and second sets of cutting inserts may be staggered from each other by at least 10 degrees.

A method and a system are disclosed for making an article of manufacture from a blank defining an internal opening. A stack of blanks are aligned and the internal openings of the blanks in the stack of blanks are machined by a rotary cutting tool to a finished dimension. The blanks are clamped together before machining in a numerically controlled machine tool. The blanks are subsequently formed individually in a sheet metal forming operation in which the inner perimeter of the internal openings is expanded as the blank is formed.

The invention relates to a method for forming an elongate cut-out (2), which has a varying transverse dimension in the longitudinal direction, in a workpiece (1), which is preferably composed of wood, wood materials, plastic, or the like at least in some segments, wherein the method comprises plunging a machining device into the workpiece (I), which machining device has an adjustable machining diameter; moving the machining device and the workpiece in relation to each other (II); adjusting the machining diameter of the machining device (III); and removing the machining device from the workpiece (IV).

In a method for producing a cavity (14) in a stator of an eccentric screw pump, material is removed in the interior of a stator blank (10) by means of a tool (11). In order that very long stators can be produced in one production operation, the tool (11) performs a rotational motion through a first shaft (12) and an eccentric motion around a second shaft (13), during which the stator blank (10) and the tool (11) are moved toward each other. A device for performing the method comprises (a) a bearing shaft (3) that can be coupled with its drive end to a first drive and that is rotatable around its longitudinal axis by means of the first drive; (b) a drive shaft (4) that can be coupled with its drive end to a second drive and is arranged in a borehole of the bearing shaft (3) and is rotatable around its longitudinal axis by means of the second drive form-fitting and relative to the bearing shaft (3), and (c) a machining tool (5), which is rotationally fixed connected to the machining end of the drive shaft (4) that can be inserted into the cavity and can be driven rotatably via the drive shaft (4) around the longitudinal axis of the drive shaft (4). The longitudinal axis of the drive shaft (4) intersects the longitudinal axis of the bearing shaft (3) at a point or is arranged askew to the longitudinal axis of the bearing shaft (3).

A method and a system are disclosed for making an article of manufacture from a blank defining an internal opening. A stack of blanks are aligned and the internal openings of the blanks in the stack of blanks are machined by a rotary cutting tool to a finished dimension. The blanks are clamped together before machining in a numerically controlled machine tool. The blanks are subsequently formed individually in a sheet metal forming operation in which the inner perimeter of the internal openings is expanded as the blank is formed.

A system for reconditioning barrels comprising: a robot arm; a router assembly for routing the inside surface of a barrel; and a laser assembly for measuring the inside profile of a barrel, wherein: the router assembly is fixedly attached to the robot arm; and the laser assembly is removably attached to the router assembly thus allowing the laser assembly to be removed while the barrel is being routed in order to protect the laser from airborne particles and vibrations from the router.

An internal caisson/jacket leg cutter and method provides a frame having upper and lower end portions. The upper end portion has rigging that enables the frame to be lifted. Extensible arms are movably supported upon the frame. The arms extend and retract along generally radially extending lines. Extension of the arms enables them to contact the inside surface of a caisson/jacket leg and thus center and anchor the frame within the caisson/jacket leg interior. A cutting mechanism at the lower end portion of the frame includes one or more rotary cutters or milling devices that cut the caisson/jacket leg wall as these cutters traverse an arc shaped path, tracking the caisson/jacket leg wall.

A milling tool is disclosed. The tool may include a base including a clamp for coupling to a selected mounting slot of a plurality of slots of the rotor; a milling tool including a motorized milling head; and a motorized linear actuator coupling the milling tool to the base. The base mounts the motorized linear actuator at an acute angle relative a portion of the slot to allow the motorized linear actuator to linearly move the milling tool to machine the portion of the slot. The portion of the slot may include, for example, an end face and, more particularly, a root corner of the slot where a cooling slot flange extends from the root of the slot. The milling tool may be portable.

A tool (100) for working the internal bore of a tube comprises a motor (10), having a housing with a rotary output; a housing sleeve (14a) and shaft (22); a first bearing housing (16), having a rotatably journalled first spindle (102), mounted on the housing sleeve; and an end sleeve and shaft connected to a tool head. The motor output drives, along a common axis (1), the housing shaft, first bearing spindle, end shaft and tool head. A change mechanism (56,58) is in the tool head to change direction of said drive to transverse said common axis. An output (60) is adapted to receive a tool bit. Gauge means (18,18) is disposed on said tool head and is adapted, in use, to bear against the bore of the tube and maintain the tool head located radially with respect to the tube axis; and support means (24,24) is disposed on one or more of said housing shaft, first bearing housing and end sleeve adapted, in use, to bear against the bore of the tube and support the tool. A long length of tool can work the inside of long tubes.

A tool (T) is provided with: a shaft-like tool body (11) having a first end portion (11a) extending along a central axis line (Ot) and attached to a main shaft, and a second end portion (11b) on an opposite side to the first end portion (11a); and a fore end portion (12) connected to the second end portion (11b) of the shaft-like tool body (11). The fore-end portion (12) includes a central portion (13) including a fore-end face (17) of the tool (T), and a plurality of blade portions (14) protruding radially outward from the central portion (13). A cutting blade of each blade portion (14) includes a main cutting blade (15) adjacent to the fore-end face (17). The main cutting blade (15) includes an outline that forms an angle of 30-150 degrees with respect to the central axis line (Ot) in a cross-sectional view including the central axis line (Ot).