A curved part 10 having a hat-shaped cross section is produced by press-forming without causing cracks and wrinkles. When producing a curved part 10, which is made up of a top plate 11, vertical walls 12a and 12b extended in parallel with each other along ridgelines 14a and 14b of the top plate, and outwardly directed flanges 13a and 13b which connect to leading edges of the vertical walls, and has a generally hat-shaped cross section, by press forming, the metal material sheet 601 is interposed and constrained by the die 502 and the blank holder 505 and is press-formed while the metal material sheet 601 being interposed and constrained by the pad 503 and the punch 504.

A method is provided which forms a closed section hollow structural element by performing the following steps which include press forming an upper sheet metal component configured with two primary parallel downstanding interface flanges; press forming a lower sheet metal component configured with two primary parallel upstanding interface flanges; complementarily trimming the downstanding interface flanges and the upstanding interface flanges using five-axis laser cutting; and butt welding the interface flanges of the upper and lower sheet metal components to one another to form a continuous hollow structural element of variable cross section.

A formed member is provided which can be manufactured at a low cost, which has excellent dimensional accuracy, which has excellent axial crushing properties and three-point bending properties, which has excellent bending stiffness and torsional stiffness, and which is suitable for use in a component of an automobile. The formed member (20) has a reinforcing member (35) which is joined by a weld (40) provided on a ridge portion (28). It is manufactured by joining a flat sheet blank and a flat sheet reinforcing member (35) by a weld (40) and performing bending so that the weld (40) becomes a ridge portion (28).

A deformation-hardened component is made of galvanized steel by cutting a plate from a steel strip or steel sheet coated with zinc or with a zinc-based alloy and subsequently heating the plate to a deformation temperature above Ac3 for deformation and hardening. The galvanized steel has an at least partially martensitic transformation structure and includes as a chemical composition in wt. % C: 0.10-0.50, Si: 0.01-0.50, Mn: 0.50-2.50, P<0.02, S<0.01, N<0.01, Al: 0.015-0.100, B<0.004, remainder iron, including unavoidable smelting-induced, steel-accompanying elements. The chemical composition further includes at least one element selected from the group consisting of Nb, V, Ti, with a sum of the contents Nb+V+Ti being in a range of 0.01 to 0.20 wt. %. The structure of the steel after deformation-hardening has an average grain size of the former austenite grains of <15 ?m.

The present invention relates to a cold rolled steel beam comprising: a web having two layers of steel, the web having a top end and a bottom end; a pair of bottom flanges extending outwardly from the bottom end of the web; and a pair of top flanges extending outwardly from the top end of the web, each top flange having two layers of steel. Preferably, a portion of each bottom flange has two layers of steel, and the cold rolled steel beam includes a pair of end connectors extending generally orthogonally from the web and positioned generally orthogonally to the bottom flanges and the top flanges. Preferably, the cold rolled steel beam is cold formed from a unitary piece of sheet steel.

An aluminum sheet product comprises: a core layer comprising one of a 3xxx, 5xxx and 6xxx aluminum alloy; and a liner layer comprising one of a 3xxx aluminum alloy having an additive of 0.5-5% Zn, and a 7xxx aluminum alloy. In some embodiments, the aluminum sheet product r has an O temper pre-braze tensile strength of at least 20 Ksi. In some embodiments the corrosion potential difference between the liner and core is at least 30 millivolts. In some embodiments, the aluminum sheet product further comprises an inner layer comprising one of a 3xxx and a 4xxx aluminum alloy.

A corrugated metal plate comprises a plate configured to define a series of crests and troughs, where the plate has longitudinal edges extending parallel to longitudinal axes of the crests and the troughs and transverse edges extending orthogonally to the longitudinal axes of the crests and the troughs. The corrugated metal plate further comprises at least one of: at least one longitudinal flange extending from each longitudinal edge, and at least one transverse flange extending from each transverse edge.

A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.

A sheet metal component bent from a sheet metal blank having a triangular corner comprises a first and a second sheet metal member bent along bending lines from a base member to form two edges of the triangular corner. Two outer edges are weldable to each other to form a third edge. A recess extends into the base member, formed by a curved and/or polygonal first and second edge which protrudes towards the first edge. The second edge extends with a projection beyond a straight line defined by the bending line of the first sheet metal member. A projection tip is spaced from the first edge at least by a thickness of the sheet metal. When the sheet metal members are bent the projection is surrounded by the first edge and the recess is at least substantially closed by the projection.

The present invention provides a new aluminum alloy material which may be used for a core alloy of a corrosion-resistant brazing sheet. This core alloy displays with high strength, and good corrosion resistance for use in heat exchangers. This aluminum alloy material was made by direct chill (DC) casting. The present inventions also provides corrosion-resistant brazing sheet packages including the aluminum alloy material as a core and one or more cladding layers.