Y10T428/12458

Method of manufacturing a ceramic substrate

A method of manufacturing a ceramic substrate includes the steps of preparing a ceramic paste in which a powder of at least one of a metal boride and a metal silicide is added to a raw material powder of a glass ceramic, applying the ceramic paste to a green sheet which is to become a ceramic layer after firing, applying a conductor paste which is to become a conductor trace after firing to the ceramic paste having been applied to the green sheet, and firing the green sheet carrying the ceramic paste and the conductor paste applied thereto.

REFRACTORY METAL PLATES
20190228954 · 2019-07-25 ·

A refractory metal plate is provided. The plate has a center, a thickness, an edge, a top surface and a bottom surface, and has a crystallographic texture (as characterized by through, thickness gradient, banding severity; and variation across the plate, for each of the texture components 100//ND and 111//ND, which is substantially uniform throughout the plate.

TEMPLATED FABRICATION OF MATERIALS USING COLD SPRAY DEPOSITION

A method, in accordance with one embodiment, includes forming an array of structures from a raw material via cold spray. Each of the structures is characterized by having a defined feature size in at least one dimension of less than 100 microns as measured in a plane of deposition of the structure, at least 90% of a theoretical density of the raw material, and essentially the same functional properties as the raw material. A method, in accordance with another embodiment, includes positioning a mask between a cold spray nozzle and a substrate, and forming a structure on the substrate by cold spraying a raw material from the cold spray nozzle. The structure has a shape corresponding to an aperture in the mask.

Titanium casting product for hot rolling and method for producing the same

Provided is a titanium cast product made of commercially pure titanium, the titanium cast product being produced by electron-beam remelting or plasma arc melting, comprising: a melted and resolidified layer in a range of 1 mm or more in depth at a surface serving as a surface to be rolled, the melted and resolidified layer being obtained by adding one or more kinds of stabilizer elements to the surface and melting and resolidifying the surface. An average value of stabilizer element(s) concentration in a range of within 1 mm in depth is higher than stabilizer element(s) concentration in a base material by, in mass %, equal to or more than 0.08 mass % and equal to or less than 1.50 mass %. As the material containing the stabilizer element, powder, a chip, wire, or foil is used. As means for melting a surface layer, electron-beam heating and plasma arc heating are used.

High toughness and high tensile strength thick steel plate with excellent material homogeneity and production method for same

A thick steel plate is provided by heating a continuously-cast slab, hot forging the continuously-cast slab using opposing dies having respective short sides differing such that when a short side length of a die having a shorter one of the short sides is taken to be 1, a short side length of a die having a longer one of the short sides is 1.1 to 3.0, allowing cooling to obtain a steel raw material, reheating the steel raw material, performing hot rolling of the steel raw material including at least two passes carried out, allowing cooling to obtain a thick steel plate, reheating the thick steel plate to at least the Ac.sub.3 temperature and no higher than 1050 C., rapidly cooling the thick steel plate to 350 C. or lower, and tempering the thick steel plate at at least 550 C. and no higher than 700 C.

Multilayer steel and method of reducing liquid metal embrittlement

A multilayer steel includes a core formed of transformation-induced plasticity (TRIP) steel. A decarburized layer is exterior to the core on at least one side thereof. The decarburized layer has reduced carbon content relative to the core. A zinc-based layer is exterior to the decarburized layer. The decarburized layer may have a composition of at least 80 percent ferrite, such that LME is reduced or mitigated. In some configurations, the decarburized layer is between 10-50 microns thick. A method of creating a coated advanced high-strength steel component is also provided. An apparatus for forming a coated advanced high-strength steel is also provided. The core of the multilayer steel may have a carbon weight-percent of less than or equal to 0.4. The decarburized layer of the multilayer steel may have a carbon weight-percent of less than or equal to 50 percent of the carbon weight-percent of the core.

Sliding member
10288118 · 2019-05-14 · ·

Provided is a sliding material including a substrate; and a copper alloy layer bonded to the substrate. The copper alloy includes 2.0 to 15.0% by mass of tin. The copper alloy layer includes a sliding body part including a sliding surface, and a gradient region including a bond surface with the substrate. A tin concentration in the gradient region reduces from the sliding body part toward the bond surface. A method for producing the siding material is also provided. The method includes preparing the substrate having a first surface and a second surface opposite to the first surface; melting the copper alloy; casting the molten copper alloy on the first surface of the substrate; and solidifying the copper alloy unidirectionally by cooling the substrate from the second surface by a coolant.

Enhanced techniques for production of golden bronze by inter-diffusion of tin and copper under controlled conditions

Golden bronze appearance article, multiple-layer substrate, related methods and uses thereof, particularly for coinage blanks. Methods of producing an article having a golden bronze appearance include annealing a multiple-layer substrate at an annealing temperature for an annealing residence time. The multiple-layer substrate includes a core, contiguous to a copper layer and subsequent tin layer. The annealing temperature and annealing residence time are controlled in accordance with each other for allowing diffusion of the tin layer into the copper layer and producing an annealed substrate comprising an inter-diffused outer bronze layer having a golden appearance. The tin layer thickness is in accordance to the copper layer thickness such that the inter-diffused outer bronze layer has a tin content between about 8% wt. and about 15.8% wt. The core has a sufficiently low content of nickel to reduce or prevent formation of intermetallic compound comprising tin and nickel proximate to the core during annealing.

PROCESS FOR PRODUCING A THERMAL BARRIER IN A MULTILAYER SYSTEM FOR PROTECTING A METAL PART AND PART EQUIPPED WITH SUCH A PROTECTIVE SYSTEM

The object of the present invention is to produce a metal part equipped with a protection system, particularly for turbine blades for aircraft engines, having a thermal barrier that is improved in terms of thermal properties, adhesion to the part and resistance to oxidation/corrosion. In order to achieve this, the method according to the invention produces in a single step, from specific ceramics, coating layers using SPS technology.

According to one embodiment, a metal part is produced according to an SPS flash sintering method and comprises a superalloy substrate (22), a metal sub-layer (21), a TGO oxide layer (25) and the thermal barrier (23) formed by said method from at least two chemically and thermally compatible ceramic layers (2a, 2b).

A first ceramic (2a), referred to as the inner ceramic, is designed to have a substantially higher expansion coefficient. The outer ceramic (2b) is designed to have at least lower thermal conductivity, and a sintering temperature and/or maximum operating temperature that is substantially higher. The thermal barrier (23) has a composition and porosity gradient (3) from the metal sub-layer (21) to the outer ceramic (2b).

METHOD FOR THERMALLY TREATING A FLAT STEEL PRODUCT, THERMALLY TREATED FLAT STEEL PRODUCT AND USE THEREOF

A method for thermally treating a flat steel product, a thermally treated flat steel product and use thereof. The method includes providing a flat steel product with a structure with a first hardness. The flat product is heated at least in sections to an austenitizing temperature. The heated flat product is cooled at least in sections so that a structure with a second hardness is formed within the flat product at least in sections, the second hardness having a higher level of hardness in comparison to the structure with the first hardness. The heating and the cooling down of the flat product are coordinated with each other such that the structure with the second hardness is formed across the thickness of the flat product and at least in one of said sections, the structure with the first hardness remains constant across the thickness of the flat product.