An electroplating method that includes: a) contacting a first substrate with a first article, which includes a substrate and a conformable mask disposed in a pattern on the substrate; b) electroplating a first metal from a source of metal ions onto the first substrate in a first pattern, the first pattern corresponding to the complement of the conformable mask pattern; and c) removing the first article from the first substrate, is disclosed. Electroplating articles and electroplating apparatus are also disclosed.

A formed steel part is provided. The formed steel part includes a first steel plate having a first base, a first intermetallic alloy layer on the first base and a first metal alloy layer on the first intermetallic alloy layer, the first steel part having a first area without the first metal alloy layer and having at least part of the first intermetallic alloy layer; and a second steel plate having a second base, a second intermetallic alloy layer on the second base and a second metal alloy layer on the second intermetallic alloy layer, the second steel part having a second area without the second metal alloy layer and having at least part of the second intermetallic alloy layer in the second area. The first and second steel plates are joined together. The formed steel part may also include a butt-weld joining the first and second steel plates.

A method of manufacturing a hollow component, such as a fan blade for a gas turbine engine, includes the steps of: (a) providing first and second panels and a membrane; (b) providing a stop-off material on at least one of the first and second panels and the membrane to define regions where no diffusion bonding is to take place; (c) assembling the panels and the membrane together so the membrane is between the panels; (d) diffusion bonding the panels and the membrane together. The method is such that when assembled in step (c) the membrane does not extend to at least one edge of the first and second panels, so that in that region the first and second panels are diffusion bonded directly to each other.

A plate is provided. The plate includes a steel substrate and a precoat having a layer of intermetallic alloy in contact with the substrate, topped by a layer of aluminum alloy. On at least one precoated face of the plate, an area situated at the periphery of the plate has the aluminum alloy layer removed. A part and a welded blank are also provided. Methods are also provided.

A method of fabricating a precoated steel plate is provided. The method includes coating a steel plate by dipping the steel plate in a molten bath to obtain a precoat upon the steel plate. The precoat consists of an intermetallic alloy layer and a metal alloy layer, the intermetallic alloy layer is topped by the metal alloy layer. On at least one face of the plate, the metal alloy layer is removed in an area at a periphery of the plate using a laser beam, while at least part of the intermetallic alloy layer is left in the area. The step of removing includes measuring a characteristic of the laser or an area where the metal alloy area is to be removed to obtain a measured value, comparing the measured value with a reference value and stopping a removal operation to leave the at least part of the intermetallic alloy in place as function of the comparing step. Additional methods are also provided.

A pull-tab sealing member for a container containing an upper laminate forming a pull-tab bonded to a lower laminate capable of being heat sealed to a container's mouth or opening. The upper laminate defines the pull tab wholly within a perimeter or circumference of the seal. The sealing member further includes a sub tab layer or member under the gripping tab for concentric structural support.

A method of fabricating a precoated steel plate, the method including coating a steel plate by dipping the steel plate in a molten bath to obtain a precoat upon the steel plate, wherein the precoat includes an intermetallic alloy layer and a metal alloy layer. The intermetallic alloy layer is topped by the metal alloy layer. On at least one face of the plate, the metal alloy layer is removed in an area at a periphery of the plate using a laser beam, while leaving at least part of the intermetallic alloy layer in the area. The at least part of the intermetallic layer in the area has a thickness between 3 and 10 micrometers thick.

A method of forming a steel part is provided. The method includes the steps of coating a first steel plate to obtain a first precoat upon the first steel plate so as to define a first base, a first intermetallic alloy layer on the first base and a first metal alloy layer on the first intermetallic alloy layer. On a first face of the first steel plate the first metal alloy layer is removed in a first area of the first steel plate, while at least part of the first intermetallic alloy layer in the first area remains. A second steel plate is coated to obtain a second precoat upon the second steel plate so as to define a second base, a second intermetallic alloy layer on the second base and a second metal alloy layer on the second intermetallic alloy layer. On a second face of the second steel plate, the second metal alloy layer is removed in a second area of the second metal plate, while at least part of the second intermetallic alloy layer in the second area remains. After removal of the first and second metal alloy layers, the first steel plate is butt-welded to the second steel plate at the first and second areas to form a welded blank. A heat treatment is performed on the welded blank. The welded blank is shaped after the heat treatment into the steel part. A steel part is also provided.

Some embodiments of the invention are directed to electrochemical fabrication methods for forming structures or devices (e.g. microprobes for use in die level testing of semiconductor devices) from a core material and a shell or coating material that (1) partially coats the surface of the structure, (2) completely coats the surface of the structure, and/or (3) completely coats the surface of structural material of each layer from which the structure is formed including interlayer regions. These embodiments incorporate both the core material and the shell material into the structure as each layer is formed along with a sacrificial material that is removed after formation of all layers of the structure. In some embodiments the core material may be a material that would be removed with sacrificial material if it were accessible by an etchant during removal of the sacrificial material.

A metal conducting structure includes a first metal conducting layer, a second metal conducting layer, and a third metal conducting layer. The first metal conducting layer consists of a first polymer material and first metal particles. The first metal conducting layer is covered by the second metal conducting layer which is a structure with pores, the structure consists of second metal particles. The second metal conducting layer is covered by the third metal conducting layer. The pores of the second metal conducting layer are filled with a metal material of the third metal conducting layer.