Y10T428/24033

Reinforced thermoplastic-resin multilayer sheet material
10322530 · 2019-06-18 · ·

A high-quality multilayer thermoplastic-resin-reinforced sheet material having excellent mechanical properties and drapeability in which a thermoplastic resin excellent in recycling efficiency and shock resistance is used as a matrix. A thermoplastic-resin multilayer reinforced molding formed of the multilayer thermoplastic-resin-reinforced sheet material, in which the high quality and the mechanical properties are maintained. The multilayer thermoplastic-resin-reinforced sheet material (11) is formed by stacking thermoplastic-resin-reinforced sheet materials (21A) to (21D) each formed of a reinforcing-fiber sheet material (31), consisting of a plurality of reinforcing fibers (31f) arranged in a predetermined direction in a sheet-like structure, and a thermoplastic-resin sheet material (41) joined to a surface of the reinforcing-fiber sheet material (31), and stitching them together with an integration thermoplastic-resin fiber tow (51) composed of the same material as the thermoplastic-resin sheet material (41). The reinforcing-fiber sheet materials (31) are stacked such that their reinforcing directions are multiaxial.

Integral skin foam molded article
10286820 · 2019-05-14 · ·

An integral skin foam molded article includes: a skin formed by sewing a plurality of skin pieces in a bag shape; and a resin foam which is molded inside the skin integrally with the skin, wherein: at least one skin piece among the plurality of skin pieces has a surface material made of a natural leather, and includes a wadding material stacked on a back side of the surface material in a non-surface joined state and a lining material stacked on the wadding material; and in a shrinkage rate with respect to an in-plane compression load, a shrinkage rate of the lining material is smaller than a shrinkage rate of the wadding material.

Stitched fiber-reinforced substrate material, preform material, fiber reinforced composite material, and manufacturing method for same
12043020 · 2024-07-23 · ·

An object of the present invention is to provide a stitched fiber-reinforced substrate material capable of suppressing the formation of microcracks in a fiber reinforced composite material. The stitched fiber-reinforced substrate material of the present invention is a stitched fiber-reinforced substrate material formed by stitching reinforcement fiber sheets made of reinforcement fibers using stitching yarns, to which an organic compound having a polar group is adhered. The organic compound having a polar group is preferably a compound having a polyoxyalkylene structure, and also preferably a compound having an epoxy group. The organic compound having a polar group is preferably adhered in an amount of 0.1 to 10 wt % with respect to the mass of the stitching yarn.

Stuffers for purses, boots and the like
10161069 · 2018-12-25 · ·

A stuffer for clothing articles such as bags and purses is disclosed. One embodiment the purse stuffer is a sheet of an elegant, double quilted fabric that is stitched together to form a foldable stuffer. In one embodiment, the stuffer may be folded along one or more perpendicular folding stitch lines. In another embodiment, the stuffer may be folded along one or more, preferably four, parallel folding stitch lines. The stitch lines and the folding along increases the effect of the padding so as to form stuffers of varying sizes and shapes with a single construction. The various embodiments may be manufactured in different sizes to accommodate different size purses or bags.

Laminated structure

A laminated structure includes a surface sheet material, and a backing material joined to a back surface of the surface sheet material. The surface sheet material has seams where the surface sheet material is sewn to another piece. The seams are provided in two positions that are adjacent to each other in an in-plane direction of the surface sheet material. The surface sheet material includes a backside uneven portion with a protrusion. The backside uneven portion is provided on a portion of the back surface within a region between the seams. The backing material is joined to the back surface of the surface sheet material such that the backing material is in surface contact with the back surface of the surface sheet material and the backing material conforms to the backside uneven portion.

Stitched multi-layer fabric

A stitched multi-layer fabric including a face layer, a barrier layer disposed over the face layer, where the barrier layer is configured to inhibit fluid flow, a batting layer disposed over the barrier layer, a first yarn disposed over the batting layer, and a second yarn securing the first yarn to the batting layer, securing the face layer, the barrier layer, and the batting layer together, and forming stitch holes in the barrier layer. A melted portion of the barrier layer fills a portion of the stitch holes in the barrier layer.

Reinforcement system
09994981 · 2018-06-12 ·

A novel reinforcement system for maximizing tensile strength and modulus of elasticity per ply for composite systems has one or more pockets with a first pocket edge, a second pocket edge, a pocket front surface, and a pocket rear surface. The pocket front surface and the pocket rear surface each have a pocket cross-stitch that perpendicularly traverses the pocket. The pocket traverses the fabric parallel and adjacent to the first fabric edge and the second fabric edge in a warp, or 0 degree, or x-axis direction. The pockets contain one or more fiber tows with a plurality of filaments in a stack.

Thermal insulation

A thermal shield material includes a laminate of a homogeneously blended fiber mat of fiberglass, polyester and bi-component polyester, a plurality of tufts disposed on only one side of mat, the tufts formed by needling the mat from a single side, first and second adhesive layers disposed on first and second sides of the blended fiber mat, respectively, at least one of the adhesive layers being a heat activated adhesive and, a foil layer on the heat activate adhesive layer.

Waterproof breathable composite materials for fabrication of flexible membranes and other articles

A waterproof breathable material has a higher strength-to-weight ratio and higher tear resistance-to-weight ratio than traditional materials, and may be applied in a wide field of potential uses. A non-woven composite material comprises at least one waterproof breathable (W/B) membrane, a first unidirectional non-woven composite layer having multiple fibers enclosed by adhesive in parallel to each other, a second unidirectional non-woven composite layer having multiple fibers enclosed in adhesive in parallel to each other. The first unidirectional non-woven composite layer is positioned such that the fibers are oriented 90 relative to the fibers of the second unidirectional non-woven composite layer, and a space is formed between the first and second multiple fibers. No adhesive is present in the space.

COMPOSITE COMPONENTS AND MULTI-ZONE FIBER PREFORMS FOR COMPOSITE COMPONENTS

A method for fabricating a composite panel comprising stitching a plurality of first continuous reinforcing fibers in N first zones and M second zones of a backing substrate of a preform. The N first zones are arranged near C corners of the composite panel, where C is an integer. The plurality of first continuous reinforcing fibers in the N first zones is arranged radially relative to the C corners. At least one of a fiber density of the plurality of first continuous reinforcing fibers in the N first zones that is less than a fiber density of the plurality of first continuous reinforcing fibers in the M second zones, and a stitch density of the plurality of first continuous reinforcing fibers in the N first zones that is less than a stitch density of the plurality of first continuous reinforcing fibers in the M second zones.