A method is disclosed for modifying the physical characteristics of a web which involves passing the web between at least one pair of interengaged rolls to incrementally stretch the web, and then withdrawing the incrementally stretched web from between the rolls under tension. A web modified according to the disclosed method has desirable breathability and liquid impermeability, as well as extensibility and a soft, cloth-like textured surface.

A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.

A breathable and waterproof composite fabric includes: a fabric sheet having opposite first and second surfaces and defining a plurality of micropores extending through the first and second surfaces; and a waterproof plastic film of a non-porous material that is bonded to the first surface of the fabric sheet, that conforms to the first surface of the fabric sheet, and that is perforated to form a plurality of hollow protrusions extending into the micropores, respectively. The plastic film has inner and outer surfaces. The inner surface is in contact with the first surface of the fabric sheet. Each of the hollow protrusions defines a channel that extends through the inner and outer surfaces for imparting breathability to the plastic film.

Embodiments of the present invention replace relatively bulky nonwoven thermal insulating materials used in thermal liners with thin, lightweight, flexible films that maintain or improve TPP performance while reducing the thickness, and enhancing the flexibility, of the thermal liner so as to increase wearer comfort. Moreover, the films incorporated into the thermal liners can be both air and vapor permeable such that the TPP performance is not realized at the expense of THL performance. Rather, the THL performance of garments incorporating embodiments of thermal liners contemplated herein is comparable toif not improved overgarments formed with traditional thermal liners.

A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.

An article manufactured in a mould and which comprises a structural composite of plastics layers, the article having a wall defining an internal space for holding contents therein; wherein, the wall is formed from at least two layers of plastics materials; wherein a first of said layers comprises a thermoplastics material and at least a second layer comprises a thermosetting resin and a fibrous layer.

A breathable and waterproof composite fabric includes a fabric sheet and a waterproof plastic film. The fabric sheet has a first surface, a second surface and a plurality of micropores extending through the first and second surfaces. The waterproof plastic film is made of a non-porous material and has an outer surface, an inner surface bonded to the first surface, and a plurality of hollow protrusions protruding from the outer surface. Each of the hollow protrusions defines a channel having an inner open end at the inner surface and an outer open end distal from the inner and outer surfaces. A method of making the breathable and waterproof composite fabric is also provided.

A fabric having resilient prominences on at least one surface is described for improved thermal protection, drag reduction and quick drying. Resilient prominences are bulges that extend outward from a fabric surface and trap some volume of air or other material therein. For example, a resilient prominence may be dome shaped and extend outward from the fabric plane. A resilient prominence is resilient in shape, whereby the resilient prominence may be compressed and then popped back into substantially the original shape. Reflective and/or absorptive materials may be configured on the surface of the fabric to provide camouflage from IR cameras. Reflective material may be configured on the fabric to reflect heat back to the wearer of a garment made with the fabric described.

A flame resistant composite fabric includes a first flame resistant fabric layer, a second flame resistant fabric layer, and a barrier layer that bonds the first flame resistant fabric layer to the second flame resistant fabric layer. The barrier layer is capable of withstanding temperature of 500 F. for at least 5 minutes without substantial change in the integrity of the flame resistant composite fabric.

Aspects herein are directed to articles of apparel formed from a base textile and including a plurality of discrete overlay film structures affixed to the base textile at one or more locations on the article of apparel. When exposed to an external stimulus, the film structures undergo an increase in dimension in at least the z-direction and the base textile undergoes a change in dimension in at least the z-direction to produce stand-off nodes.