Y10T442/469

Manufacturing method of integrated foam-molded product

To obtain an integrated foam-molded product whose manufacturing cost is reduced and which makes an effective use of a property of an integration target. Foaming heat generated at the time of the foaming of a polyurethane foam raw material, whose influence has been conventionally prevented by contriving a special measure, is positively used. The integration target is influenced by foaming heat generated at the time of the foaming of the polyurethane foam raw material in a mold, to thermally deform into a desired shape along a mold shape. Consequently, it is possible to mold the integration target into an arbitrary shape in a step of integrating the integration target with a polyurethane foam layer in the mold by integrated foaming, and therefore, there is no need to work the integration target to a state closer to a final shape in a step before it is disposed in the mold, which can simplify manufacturing steps and reduce manufacturing cost.

Knitted component having a foam surface feature

A knitted component may include a first area, where the first area includes a plurality of knit loops comprising a first yarn. The knitted component may also include a second yarn at least partially inlaid within the first area of the knitted component such that the second yarn extends between at least a first loop and a second loop of the plurality of knit loops. The second yarn may have a foamable material comprising a blowing agent and a thermoplastic polymer.

Moulded multilayer lining for heat and sound insulation

A pressurized steam molded multilayer lining for heat and sound insulation comprising a first layer forming a reinforcement layer made of a blended web of polyamide matrix material in the form of powder or fibers or flakes and reinforcement fibers, and at least a second layer chosen from an open cell foam layer, or a heat reflecting layer, or a second reinforcement layer made of a blended web of polyamide matrix material in the form of powder or fibers or flakes and reinforcement fibers, and whereby due to the pressurized steam molding, all layers are laminated together and all available blended webs are consolidated to form porous reinforcement layers.

KNITTED COMPONENT HAVING A FOAM SURFACE FEATURE

A knitted component may include a first area, where the first area includes a plurality of knit loops comprising a first yarn. The knitted component may also include a second yarn at least partially inlaid within the first area of the knitted component such that the second yarn extends between at least a first loop and a second loop of the plurality of knit loops. The second yarn may have a foamable material comprising a blowing agent and a thermoplastic polymer.