Y10T442/647

Manufacturing method of integrated foam-molded product

To obtain an integrated foam-molded product whose manufacturing cost is reduced and which makes an effective use of a property of an integration target. Foaming heat generated at the time of the foaming of a polyurethane foam raw material, whose influence has been conventionally prevented by contriving a special measure, is positively used. The integration target is influenced by foaming heat generated at the time of the foaming of the polyurethane foam raw material in a mold, to thermally deform into a desired shape along a mold shape. Consequently, it is possible to mold the integration target into an arbitrary shape in a step of integrating the integration target with a polyurethane foam layer in the mold by integrated foaming, and therefore, there is no need to work the integration target to a state closer to a final shape in a step before it is disposed in the mold, which can simplify manufacturing steps and reduce manufacturing cost.

Heat and flame-resistance materials and upholstered articles incorporating same

A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.

Inherently secured aerogel composites

Embodiments of the present invention describe secured fiber-reinforced aerogels and laminate structures formed therefrom. In one embodiment a laminate comprises at least one fiber-reinforced aerogel layer adjacent to at least one layer of fiber containing material wherein fibers from said at least one fiber-reinforced aerogel layer are interlaced with fibers of said at least one fiber-containing material. In another embodiment a laminate comprises at least two adjacent fiber-reinforced aerogel layers wherein fibers from at least one fiber-reinforced aerogel layer are interlaced with fibers of an adjacent fiber-reinforced aerogel layer.

Prepregs, cores, composites and articles including repellent materials

Prepregs, cores and composite articles are described that comprise lighter weight materials and/or lower amounts of adhesive than commonly used. In some instances, one or more components of the articles may comprise a repellent material or repellent treatment to reduce the overall absorption rate of adhesive into the components of the article.

Footwear outsole with fabric and a method of manufacturing thereof
10021934 · 2018-07-17 · ·

The sole of a footwear such as slipper having an outsole. The sole is made of a foam material and outsole area of which is partly laid with a fabric material. The fabric is attached to the outsole layer by a plastic which has been heat pressed to the fabric and the foam material. This provides a strong attachment between the fabric-plastic-foam material.

Heat insulation sheet and method of manufacturing same

A heat insulation sheet includes: a heat insulation layer formed as a nanofiber web form having a plurality of pores by electrospinning a polymeric material; and an adhesion layer laminated on one or both sides of the heat insulation layer and formed as a nanofiber web form by electrospinning an adhesion material, to thereby be made thin and have a plurality of fine pores, and to thus improve heat insulation performance.

Glass chopped strand mat, method for producing same, automotive molded ceiling material, and method for producing same

Provided is a high-quality and high-functionality glass chopped strand mat which is applicable to recent automotive molded ceiling materials which have excellent design and reduced weights. The glass chopped strand mat is a glass chopped strand mat (M) produced by forming glass chopped strands (S) into a sheet, in which the ratio of a tensile strength in a width direction to a tensile strength in a longitudinal direction (the width direction/the longitudinal direction) of the glass chopped strand mat (M) is at least 0.73 and less than 1.00, and the tensile strength in the width direction is not less than 80 N as measured in a tensile rupture test conducted according to the Japanese Industrial Standards (Section 7.25 of JIS R3420 (2006)), where the width of a test specimen is 150 mm.