Block components having a conductive property are mounted on lands for connection to a harness so as to increase the height of the lands on a circuit board which is to be connected to windings.

An axial flux electric machine has a rotatable shaft, a fixed stator core comprising a ferromagnetic material and defining an axis of rotation, and a rotor assembly comprising a plurality of permanent magnets. The rotor assembly is rotatable about the axis of rotation. An axial air gap is defined between the stator core and the rotor assembly. The rotor assembly is axially displaceable towards and away from the stator core. The rotor assembly has a first position wherein the axial gap is a predetermined width greater than zero, and a second position wherein the axial gap is zero, such that the rotor assembly and the stator core contact each other.

A positioning and fixing apparatus that fixes a position of a stator core includes a plurality of positioners that are displaced so as to approach or separate from the stator core, by a positioner displacing unit. One of the positioners is an engager that engages with a first tab section being an engaging section. First, the engager engages with the first tab section, and then, pressers being the remainder of the positioners position a certain region of the stator core.

A method for assembling a rotor used in connection with an interior permanent magnet (IPM) rotary machine, the rotor having an axis of rotation and comprising a rotor yoke having bores and a plurality of permanent magnet segments disposed in the bores of the rotor yoke, each permanent magnet segment consisting of a plurality of magnet pieces. The method comprises the steps of: inserting the plurality of magnet pieces in each bore of the rotor yoke, with each of the magnet pieces for each of the magnet segments being kept loose from each other, for axially stacking the magnet pieces in the bore, and fixedly securing the stacked magnet pieces in the bore of the rotor yoke.

Motor modules for multi-arm robot apparatus are described. The motor modules can be used individually or stacked and assembled to make up one-axis, 2-axis, 3-axis, 4-axis, 5-axis, 6-axis motor assemblies, or more. One or more of the motor modules have a stator assembly including a stator received in the stator housing, and a rotor assembly abutting the stator assembly, the rotor assembly including a rotor housing, a drive shaft, a bearing assembly supporting the drive shaft, and a rotor coupled to the drive shaft. A vacuum barrier member is positioned between the rotor and the stator. Multi-axis motor drive assemblies, multi-axis robot apparatus, electronic device manufacturing systems, and methods of assembling drive assemblies are described, as are numerous other aspects.

A method of fabricating an electric machine stator includes inserting one or more electrical coils into a form and partially curing the one or more electrical coils. The method also includes populating the electric machine stator with the one or more electrical coils and curing the electric machine stator with one or more electrical coils.

A rotor assembly is provided in which a solid rotor ring is formed at either end of a stack of laminated discs, the solid rotor rings yielding improved electrical and mechanical characteristics in a low weight assembly. The solid rotor rings are fabricated by brazing slugs between the end portions of the rotor bars, the braze joints contacting a large percentage (at least 90%) of the rotor bar end portions.

A manufacturing method of a laminated core includes forming a first blanking member by blanking a band-shaped metal plate along a predetermined first blanking shape and forming a second blanking member by blanking the metal plate along a predetermined second blanking shape. The first blanking shape has a first-yoke corresponding region corresponding to a first yoke portion and a plurality of first-teeth corresponding regions corresponding to a plurality of first teeth portions. The second blanking shape has a second-yoke corresponding region corresponding to a second yoke portion and a plurality of second-teeth corresponding regions corresponding to a plurality of second teeth portions. The plurality of second-teeth corresponding regions are located between the plurality of first-teeth corresponding regions in a width direction one by one. The second teeth-corresponding region is located closer to one first-teeth corresponding region than a virtual straight line.

Four layers of first coil rows formed by arranging first coil ends at a pitch of one slot in a circumferential direction are arranged in a radial direction to configure a first coil end group, three layers of second coil rows formed by arranging second coil ends at a pitch of one slot in a circumferential direction are arranged in a radial direction to configure a first coil end group, a cylindrical first insulating paper is housed inside the first coil end rows and inside the second coil end rows, and a cylindrical second insulating paper is housed between the first coil end rows and between the second coil end rows.

A method of assembling a starter/generator in a gas-turbine engine, including coupling a rotor and a stator of the starter/generator such that the rotor is rotatable with respect to the stator to drive the rotor when the starter/generator is electrically powered and to produce electrical power when the rotor is rotated, securing the stator to a bearing support, coupling the starter/generator to a low pressure shaft of the engine by installing the bearing support over a bearing assembly secured to an end of the low pressure shaft, inserting the low pressure shaft through a high pressure shaft of the engine with the end of the low pressure shaft protruding therefrom and positioning the starter/generator in proximity of an end of the high pressure shaft, and drivingly engaging the rotor to the high pressure shaft.