Y10T29/53135

Systems and methods for manufacturing battery parts
09954214 · 2018-04-24 · ·

Systems and methods for producing battery parts, such as battery parts, are described herein. In one embodiment, a battery part machine is configured transform a profile of one or more acid rings on a battery part from a first cross-section to a second cross-section. The machine can include a rotatable spindle configured to receive the battery part, and a first tool and a second tool configured to engage the battery part. The orientation of the first tool and the second tool can be configured to engage the battery part at adjustable to polish, crimp, flare or otherwise transform the profile of the acid rings thereon to produce a finished battery part. An operator can input operating parameters to a machine controller to adjust the finished profile of the acid rings produced by the machine without requiring disassembly thereof.

System for assembling a battery module

A battery pack assembly and a method of making the same. The method includes using lifters with a cammed conveyor delivery mechanism to facilitate edgewise stacking of generally planar battery cells. The lifter spacing and cam profile are designed in such a way as to orient individual battery cell tabs and cooling fin assemblies to keep them close together but without applying significant forces to the stackable components. Combining conveyor streams allows components to be processed in parallel and sequenced correctly onto a single conveyor. Use of lifter integrated conveyor belt with cams and guides for individual battery cell orientation and sequencing promotes high speed assembly without a need to change component directions. The use of high-speed component delivery high is compatible with allowing more component placement variation, while the edgewise orientation of the components being assembled permits the use of small manufacturing footprints.

Laminated lithium battery

A lithium battery comprises at least one battery cell on a support, the battery cell comprising a plurality of electrodes about an electrolyte. A protective casing comprises a cover spaced apart from and covering the battery cell to form a gap therebetween with a polymer filling the gap. In one version, the polymer comprises polyvinylidene chloride polymer. First and second terminals extend out of the protective casing, the first and second terminals being connected to different electrodes of the battery cell.

Battery electrode manufacturing apparatus and method thereof

A battery electrode manufacturing apparatus including: a front end die which cuts a strip-shaped electrode material into an electrode shape; a hand which grasps the electrode material and conveys the electrode material to the cutting position of the front end die; and a first suction conveyor which is disposed upstream of the front end die in a conveying direction and has a supporting surface for supporting the electrode material during the cutting by the front end die. The hand includes a first grasper and a second grasper, and the first suction conveyor is disposed between the first grasper and the second grasper. The hand carries the electrode material to the cutting position, at such a position that the electrode material does not contact the front end die and the first suction conveyor.

Electrode stacking device and electrode stacking method
09876256 · 2018-01-23 · ·

A device including a detector 200 for detecting position of a positive electrode 24 as a first electrode in terms of a packaged electrode having a bag-shaped separator 40 in which the positive electrode is provided, and stacking unit 112 and 122 for stacking the positive electrode 24 as the first electrode on a negative electrode 30 as a second electrode having a different polar characteristics from that of the positive electrode 24 as the first electrode on the basis of the position of the positive electrode 24 as the first electrode thus detected.

Secondary battery manufacturing method and manufacturing apparatus

A secondary battery manufacturing method enables smooth pulling of a separator by guide members by inhibiting a phenomenon in which, when the separator is being pulled by the guide members, the separator moves in the width direction and rattles. The method includes pulling in a separator by guide bars to zigzag-fold the separator; and suspending the separator between the guide bars via a suspension roller while locating buffer rollers at a predetermined descending position, the buffer rollers being disposed between support rollers for supporting the separator at midpoints upstream, in the transport direction of the separator, of the suspension roller, the buffer rollers being ascendable and descendable in contact with an upper surface of the separator to be adjustable vertically, and allowing the buffer rollers to ascend in accordance with movement of the guide bars, thereby supplying the separator of a length pulled in by the guide bars.

SYSTEM AND METHOD FOR RAPID BATTERY EXCHANGE IN ELECTRIC VEHICLES
20170297541 · 2017-10-19 ·

A system and method for the rapid exchange of batteries in an electric vehicle. The electric vehicle contains a removable battery housed in the vehicle's undercarriage. The electric vehicle moves through the exchange system either by propelling itself or by being propelled by the system. As the vehicle is propelled forward, the removable battery within the vehicle is unlocked from the vehicle and replaced with a charged battery. The charged battery forces the removable battery out of the rear of the vehicle as the vehicle moves forward through the exchange. The vehicle remains powered throughout the exchange process. Once the charged battery is aligned in position under the vehicle and connected to the vehicle through corresponding contacts, the charged battery is located into place in the vehicle's undercarriage and the vehicle is ready for additional driving.

Apparatus and method for sealing pouch case of secondary battery

The present disclosure discloses an apparatus and method for sealing a pouch case that optimizes a sealing shape or structure of a sealing portion at an inner side of the pouch case to ensure insulation of a secondary battery. The apparatus for sealing a pouch case of a pouch-type secondary battery according to the present disclosure includes an upper compression jig to apply pressure to a sealing portion of the pouch case in a downward direction, and a lower compression jig to apply pressure to the sealing portion of the pouch case in an upward direction, and at least one of the upper compression jig and the lower compression jig applies the pressure to the pouch case at different depths at an inner side end and an outer side end.

MANUFACTURING DEVICE AND MANUFACTURING METHOD FOR BATTERY
20170237108 · 2017-08-17 · ·

According to one embodiment, a manufacturing device for a battery, includes, an electrolyte supply unit which introduces an electrolyte into a cell, a chamber which accommodates the battery cell, a first pressure adjustment unit configured to make a pressure in the battery cell lower than a pressure on the side of the electrolyte supply unit, and a second pressure adjustment unit configured to make a pressure outside the battery cell in the chamber lower than the pressure in the battery cell, thereby increasing the capacity of the battery cell.

Compact apparatus for the semi-automatic horizontal assembly of photovoltaic panels
09716467 · 2017-07-25 · ·

Compact apparatus for the semi-automatic horizontal assembly of photovoltaic panels with solar cells, made up of a multi-function workstation in the form of a pilot system integrating multiple working and conveying means which carry out the various operations concomitantly and in a coordinated way. On the sides of the working surface there is the loading zone of the cells, the loading zone of the conductive ribbons and a pair of longitudinal rails which are intended to guide two mobile gantries, which roto-translate above the working surface, from one loading zone to the other, being equipped for the purpose of assembly. In particular, the compact apparatus is versatile in use and allows to obtain already in the experimental laboratory phases the levels of accuracy and control of an industrial system, for the purpose of optimizing the product and the assembly technologies reducing wastes and faults.