A portable rail system for mounting an engraving device includes rails and crossbar members that are precisely joined, and include height adjustment devices for incrementally adjusting the height of the rail system relative to a work surface or contact surface, thus making the portable rail system capable of being assembled and disassembled at a work site to enable the use of an engraving device, such as a CNC router engraving systems, in situ, or on-site, rather than in a workshop. The portable rail system enables the use of a CNC router device or other engraving device on vertical surfaces.

A method of milling a profile of a railway rail comprises: rotating a milling cutter including a plurality of face mounted cutting inserts mounted about a periphery thereof; milling a railway rail with cutting edges of the cutting inserts rotating in a predetermined plane corresponding to at least a portion of a desired rail profile while controlling the depth of cut of the cutting inserts; traversing the railway rail with the milling cutter while milling the railway rail; and controlling the speed of traverse of the milling cutter along the railway rail.

Embodiments of the present disclosure include portable milling tools and methods for milling components. In an embodiment, a portable milling tool can be provided for a component including a plurality of dovetail slots therein, each of the plurality of dovetail slots being oriented substantially axially relative to a rotation axis of the component. The portable milling tool can include: a mounting plate configured to engage the component; a tool-aligning member slidably coupled to the mounting plate and extending along a chordal axis relative to the rotation axis of the component; and a milling head extending axially from the tool-aligning member to a selected one of the plurality of dovetail slots, such that sliding movement of the tool-aligning member relative to the mounting plate moves the milling head along the chordal axis to contact a selected one of the plurality of dovetail slots.

A method of milling a profile of a railway rail comprises: rotating a milling cutter including a plurality of face mounted cutting inserts mounted about a periphery thereof; milling a railway rail with cutting edges of the cutting inserts rotating in a predetermined plane corresponding to at least a portion of a desired rail profile while controlling the depth of cut of the cutting inserts; traversing the railway rail with the milling cutter while milling the railway rail; and controlling the speed of traverse of the milling cutter along the railway rail.

A process of preparing a turbine rotor wheel, a repair tool for machining a turbine rotor wheel, and a turbine rotor wheel are disclosed. The process includes providing the turbine rotor wheel, the turbine rotor wheel having a dovetail slot, a cooling slot, and a dovetail acute corner formed by the dovetail slot and the cooling slot and removing a stress region from the dovetail acute corner. The repair tool permits removal of strained material while also reducing the operating stress of the feature. The turbine rotor wheel includes a machined portion resulting in lower stress for the turbine rotor wheel.

A milling device is provided, having a milling tool that rotates about a tool rotation axis, wherein the milling device has a slide, and in that the milling tool is held on a pivot axis that extends transversely, in particular perpendicular, to the tool rotation axis and through the slide, wherein the slide is designed and the position of the milling tool is selected such that, during milling, a traversing movement is effected by manually moving the slide and advance is effected by pivoting the milling tool about the pivot axis. Also provided is a method for milling within a slot of a component, in particular within a blade root receiving slot of a turbomachine, using a milling device.

A method of milling a profile of a railway rail comprises: rotating a milling cutter including a plurality of face mounted cutting inserts mounted about a periphery thereof; milling a railway rail with cutting edges of the cutting inserts rotating in a predetermined plane corresponding to at least a portion of a desired rail profile while controlling the depth of cut of the cutting inserts; traversing the railway rail with the milling cutter while milling the railway rail; and controlling the speed of traverse of the milling cutter along the railway rail.

A router attachment assembly including a base plate, a first side support structure and a second side support structure. The base plate has an upper surface and a lower surface. A plurality of router attachment openings extend through the base plate, which are configured to correspond to openings on a router. Fasteners couple the base plate to the router through the router attachment openings. A central router axle opening allows a router axle to pass therethrough. The first side support structure extends from the base plate and defines a front face. The second side support structure extends from the base plate on an opposing side of the central router opening. The second side support structure includes a biasing member biased toward the first side support structure, to, in turn, urge a material extending through the channel toward and into contact with the first side support structure.