Y10T428/24661

Foldable composite material sheet and structure
10518499 · 2019-12-31 · ·

A composite material and structure. The structure has a folded sheet having a rigid inner layer sandwiched between flexible outer layers. The sheet has an undulated shape with alternating summit and valley portions. Intermediate portions each extend between adjacent summit and valley portions. At least one score line extends through at least one of the flexible outer layers. The sheet is folded about the at least one score line. A method of forming a structure from a sheet having an undulated shape.

Thermoplastic planks and methods for making the same
10486399 · 2019-11-26 · ·

A thermoplastic laminate plank is described wherein the thermoplastic laminate plank includes a core, a print layer, and optionally an overlay. The core includes at least one thermoplastic material and has a top surface and bottom surface wherein a print layer is affixed to the top surface of the core and an overlay layer is affixed to the top surface of the print layer. An underlay layer can be located and affixed between the bottom surface of the print layer and the top surface of the core. In addition, a method of making the thermoplastic laminate plank is further described which involves extruding at least one thermoplastic material into the shape of the core and affixing a laminate on the core, wherein the laminate comprises an overlay affixed to the top surface of the print layer and optionally an underlay layer affixed to the bottom surface of the print layer.

Slipsheet, divider sheet and method for making the same
RE049917 · 2024-04-16 · ·

The present disclosure provides a slipsheet and/or divider sheet and method for making the same, and method for moving and storing containers with use of the slipsheets or divider sheets. The sheets have an imprint or an embossing that provides a raised planar surface. The raised planar surface preferably comprises a plurality of ridges, crowns or crests, which are preferably arranged in a pattern throughout an upper surface of the sheet. To make the sheet, a die can be etched to have protuberances or bumps, and the die is preferably pressed into a sheet of pliable thermoplastic material. The sheet thus made has a plurality of indentations formed by the protuberances or bumps on the die, and the sheet has a planar outer surface comprising a plurality of ridges, crowns and crests between the indentations.

HIGH STRENGTH BLOW-MOLDED STRUCTURE
20190281983 · 2019-09-19 · ·

A blow-molded plastic structure has a hollow interior portion formed during a blow-molding process, and includes first and second outer portions that are spaced apart from each other, with the hollow interior portion disposed there between. The structure includes a pattern of structural stiffening features that are integrally formed in the second outer portion. The pattern of structural stiffening features includes a plurality of tripodal depressions disposed in rows and columns and a plurality of convex regions disposed in rows and columns between the plurality of tripodal depressions. Each convex region has a maximum height between the first and second outer portions. Each of the tripodal depressions extends into the hollow interior portion, includes three indentations disposed adjacent the first outer portion, and includes an island spaced away from the first outer portion. The island has three sides, each of which is disposed adjacent one of the three indentations.

HIGH STRENGTH BLOW-MOLDED STRUCTURE
20190283304 · 2019-09-19 · ·

A blow-molded plastic structure has a hollow interior portion formed during a blow-molding process, and includes first and second outer portions that are spaced apart from each other, with the hollow interior portion disposed there between. The structure includes a pattern of structural stiffening features that are integrally formed in the second outer portion. The pattern of structural stiffening features includes a plurality of tripodal depressions disposed in rows and columns and a plurality of convex regions disposed in rows and columns between the plurality of tripodal depressions. Each convex region has a maximum height between the first and second outer portions. Each of the tripodal depressions extends into the hollow interior portion, includes three indentations disposed adjacent the first outer portion, and includes an island spaced away from the first outer portion. The island has three sides, each of which is disposed adjacent one of the three indentations.

FILTRATION APPARATUS AND METHOD
20190247885 · 2019-08-15 ·

A filtering apparatus formed by a plurality of channel systems. Each of the channel systems include an inlet port formed on an inlet side of the plate; no more than one outlet port formed on an outlet side of the plate; and a channel formed in the plate, the channel coupled to the inlet port and to the outlet port, wherein the ratio of the product of the capture area of the inlet ports of a channel system with the first transmissivity associated with the inlet ports to the product of the capture area of the outlet ports of a channel system with the second transmissivity associated with the outlet ports is greater than one. The channel system is configured to interact with objects of interest on a scale which is smaller than a value several orders of magnitude larger than the mean free path of an object of interest. Some plate embodiments are configured to interact with particles, such as air molecules, water molecules, or aerosols. Other plate embodiments are configured to interact with waves or wavelike particles, such as electrons, photons, phonons or acoustic waves.

Composite Core With Non-Traditional Geometries

A composite core with non-traditional geometries includes multiple elongate tubes arranged in a two-dimensional array. Each tube is made of a composite material. Each tube includes multiple curved sides. Each curved side inwardly curves toward a longitudinal axis passing through a geometric center of the tube to form a valley on an outer surface of the tube. An end of a first curved side connects to an end of a second curved side to form a crest on the outer surface of the tube. At least one crest formed on an outer surface of a first tube in the two-dimensional array contacts at least one valley formed on an outer surface of an adjacent second tube in the two-dimensional array.

Formed film with micro-cells and macro-depressions

A formed film with micro-cells and macro-cells or depressions may be disclosed. For example, the film may include a lands. Each of the lands may include micro-cells thereon. The micro-cells may have a first orientation. The film may further include macro-depressions adjacent to at least one respective land. Each of the macro depressions may include additional second micro-cells. Those additional micro-cells may have a second orientation. The second orientation includes an orientation that is an inverse of the first orientation (e.g., is in an opposite direction of the first orientation).

ALVEOLAR MULTILAYER STRUCTURE HAVING A METAL COATING
20190193369 · 2019-06-27 ·

A multilayer structure is disclosed, comprising: at least one first layer comprising a first polymer film that carries, on a first face, a metal deposit, the first face being a free face of the first layer; and at least one second layer comprising a second polymer film. The second layer is joined, in a plurality of junction zones, to the first layer on the first face carrying the metal deposit, the junction zones defining a region of contact between the first layer and the second layer, the first layer and the second layer forming at least one cell outside the contact region.

Composite core with non-traditional geometries

A composite core with non-traditional geometries includes multiple elongate tubes arranged in a two-dimensional array. Each tube is made of a composite material. Each tube includes multiple curved sides. Each curved side inwardly curves toward a longitudinal axis passing through a geometric center of the tube to form a valley on an outer surface of the tube. An end of a first curved side connects to an end of a second curved side to form a crest on the outer surface of the tube. At least one crest formed on an outer surface of a first tube in the two-dimensional array contacts at least one valley formed on an outer surface of an adjacent second tube in the two-dimensional array.