The invention disclosed herein relates to relates to foamed thermoplastic material objects and articles of manufacture having an internal layered cellular structure, as well as to methods of making the same. In one embodiment, the invention is directed to a multi-layer foamed polymeric article of manufacture, comprising: a non-laminated multi-layer thermoplastic material sheet, wherein the multi-layer thermoplastic material sheet has first and second discrete outer layers sandwiching a plurality of discrete inner foamed layers, and wherein the two outer layers and plurality discrete inner foamed layers are integral with one another. The thermoplastic material may be a semi-crystalline polymer such as, for example, PET (polyethylene terephthalate), PEEK (polyetheretherketone), PEN (polyethylene naphthalate), PBT (polybutylene terephthalate), PMMA (polymethyl methacrylate), PLA (polylactide), polyhydroxy acid (PHA), thermoplastic urethane (TPU), or blends thereof. The two outer layers may be unfoamed skin layers having smooth outer surfaces, and the discrete inner foamed layers may be microcellular.

The present invention relates to a versatile multi-layer elastomer or thermoplastic elastomer based thermal and/or sound insulation material with improved fire retardant properties together with low smoke generation, the process for manufacturing of such material and the use of such material and resulting composites.

Disclosed are foam compositions and processes to form closed-cell tannin-based foams. The foams comprises a continuous polymeric phase defining a plurality of cells, wherein the continuous polymeric phase comprises a tannin-based resin derived from a tannin and a monomer, wherein the monomer comprises furfural, glyoxal, acetaldehyde, 5-hydroxymethylfurfural, acrolein, levulinate esters, sugars, 2,5-furandicarboxylic acid, 2,5-furandicarboxylic aldehyde, urea, difurfural (DFF), furfuryl alcohol, glycerol, sorbitol, lignin, or mixtures thereof, and wherein the plurality of cells comprises a plurality of open-cells and a plurality of closed-cells with an open-cell content measured according to ASTM D6226-5, of less than 50%. The foam composition also comprises a discontinuous phase disposed in at least a portion of the plurality of closed-cells, the discontinuous phase comprising one or more blowing agents.

Disclosed are foam compositions and processes to form closed-cell tannin-based foams. The foams comprises a continuous polymeric phase defining a plurality of cells, wherein the continuous polymeric phase comprises a tannin-based resin derived from a tannin, a first monomer, and a second monomer, wherein the first monomer comprises formaldehyde, paraformaldehyde, furfural, glyoxal, acetaldehyde, 5-hydroxymethylfurfural, acrolein, levulinate esters, sugars, 2,5-furandicarboxylic acid, 2,5-furandicarboxylic aldehyde, urea, difurfural (DFF), or mixtures thereof, and the second monomer comprises furfuryl alcohol, glycerol, sorbitol, lignin, or mixtures thereof, and wherein the plurality of cells comprises a plurality of open-cells and a plurality of closed-cells with an open-cell content measured according to ASTM D6226-5, of less than 50%. The foam composition also comprises a discontinuous phase disposed in at least a portion of the plurality of closed-cells, the discontinuous phase comprising one or more blowing agents.

The foam composite sheet of the present invention comprises a polyolefin resin foam sheet and a metallic thin film provided on at least one surface of the foam sheet, the metallic thin film being formed of a material selected from metals, alloys containing a plurality of metals, and the like, in an amount of deposition of 5 to 1,000 g/cm.sup.2.

The present invention relates generally to the use of talc as a chemical foaming agent in perfluoropolymers to form foamable and foamed compositions. For example, in one aspect, a foamable composition is disclosed, which comprises (i) one or more base perfluoropolymers comprising at least 50 percent by weight of the composition, and (ii) talc blended with the one or more base perfluoropolymers, where the talc comprises 3 percent to about 15 percent by weight of the composition. Each of the perfluoropolymers is selected from the group consisting of tetrafluoroethylene/perfluoromethylvinyl ether copolymer (MFA), hexafluoropropylene/tetrafluoroethylene copolymer (FEP) and perfluoroalkoxy (PFA) and any blend thereof, where hydrogen-containing fluoropolymers are absent from the composition. The one or more base perfluoropolymers are melt-processable at one or more elevated processing temperatures of at least about 600 F. at which the talc functions as a chemical foaming agent for extrusion or mold processing of the composition into a foamed article having uniform cell structures.

A structural element for use as a core layer in a sandwich composite element, wherein the structural element (2) is formed from a plurality of mutually welded body segments (4, 5) made from an extrusion foamed thermoplastic, and wherein the structural element (2) has a first face side (1) for bonding to a cover layer, wherein a surface of the first face side (1) that can be loaded with a resin (8) has open pores (6), wherein the surface of the first face side (1) is created by hot-element cutting, in such a manner that the surface is thermally sealed to some extent, wherein a gloss value of the surface of the first face side (1), measured at 60 in accordance with DIN 67530-1982 is between 2 and 10 gloss units.

A decoration panel for home appliances having excellent reflectivity and durability, the decoration panel being applicable to outer sides of various home appliances, a home appliance including the decoration panel, and a method for manufacturing the decoration panel. More specifically, the decoration panel for home appliances includes: an aluminum substrate with one surface in which an engraved pattern having a preset width and a preset depth is formed, the engraved pattern having micro unevenness formed in a surface of the engraved pattern; a porous aluminum oxide layer formed on the engraved pattern; and a sealing layer formed to close a plurality of pores of the porous aluminum oxide layer, wherein an edge of the aluminum substrate is in a Chamfering (C) shape or a Rounding (R) shape.

A multilayer foam film with an enhanced perceived surface whiteness comprising for light-blocking, signage, and general packaging application is disclosed. In an embodiment, the film has a bulk density of less than 0.962 gr/cm.sup.3 wherein more than 50% of the cells in the foam layer are closed cells. In an embodiment, the multilayer foam film has a thickness greater than 1 mil and one of the solid skin layers contains white pigment. In another embodiment the white skin layer has a skin whiteness value of greater than 80 according to ASTM E313-73, and a skin layer tint value of less than 1 according to ASTM E313-73, and The lightness value (L*) of the white skin layer of greater than 90 in CIE L*a*b* dimension according to ASTM E308. In an embodiment, the film has a very smooth surface with a smoothness value of less than 25 in Sheffield smoothness unit configuration according to TAPPI T 538.

Provided are a thermoplastic elastomer (TPE) physically-foamed roll and a semi-continuous preparation method thereof. In the preparation method, the desorption of a high-pressure fluid is inhibited by controlling a solubility of the high-pressure fluid in a TPE roll and then subjecting the material to a quick freezing and gas-locking treatment at a specific temperature, and an impregnated roll can be stored at a low temperature for a long time or subjected to long-distance transportation, and can be stably subjected to continuous heating and foaming, which allows large-scale continuous production and is safe and environmentally-friendly. The present disclosure also provides a TPE physically-foamed roll prepared by the preparation method, and the TPE physically-foamed roll has a thickness of 0.1 mm to 3 mm, a density of 0.1 g/cm.sup.3 to 0.6 g/cm.sup.3, a foam cell size of 1 m to 200 m, and a Shore hardness of 20 C to 60 C.