Y10T428/249986

Method of making a microporous material

A method for producing a microporous material comprising the steps of: providing an ultrahigh molecular weight polyethylene (UHMWPE); providing a filler; providing a processing plasticizer; adding the filler to the UHMWPE in a mixture being in the range of from about 1:9 to about 15:1 filler to UHMWPE by weight; adding the processing plasticizer to the mixture; extruding the mixture to form a sheet from the mixture; calendering the sheet; extracting the processing plasticizer from the sheet to produce a matrix comprising UHMWPE and the filler distributed throughout the matrix; stretching the microporous material in at least one direction to a stretch ratio of at least about 1.5 to produce a stretched microporous matrix; and subsequently calendering the stretched microporous matrix to produce a microporous material which exhibits improved physical and dimensional stability properties over the stretched microporous matrix.

COMPOSITE MATERIALS
20200376799 · 2020-12-03 ·

Light weight composites with high flexural strength comprise epoxy foam sandwiched between two layers of facing material have high strength and low weight and can be used to replace steel structures. The facing layer may be fibrous material especially glass or carbon fibres, the facing material is preferably embedded into the epoxy matrix. Alternatively they may be matching box structures or concentric metal tubes. The sandwich structures may be prepared by laying up the fibre; coating and/or impregnating the layer with epoxy resin, laying a layer of heat activatable foamable epoxy material, providing a further layer of the fibrous material optionally coated and/or impregnated with epoxy resin on the foamable material ad heating to foam and cure the epoxy materials. Alternatively they may be formed by extrusion of the foamable material between the surface layers.

SHAPE MEMORY-BASED SELF-HEALING POLYMER COMPOSITE REINFORCED WITH GRAPHENE FOAM

A shape-memory epoxy polymer graphene foam composite (SMEP-GrF) is formed from an open cell graphene foam (GrF) surrounded by and infiltrated with a shape-memory epoxy polymer (SMEP) matrix, with the GrF being an intra-connected framework within the SMEP matrix. The SMEP-GrF provides self-healing properties to a device fabricated from the SMEP-GrF. The SMEP-GrF is formed by infusion of an epoxy resin and hardener in an open cell GrF and curing the infused GrF.

POLYURETHANE-BASED INSULATION BOARD

External thermal insulation composite systems described herein include a concrete or masonry wall and a multilayer thermal insulation board disposed on the concrete or masonry wall. The multilayer thermal insulation board includes at least one closed cell foam layer comprising polyurethane and polyisocyanurate having an open cell volume of less than 20% by volume according to ASTM D 6226 and at least one open cell foam layer comprising polyurethane and polyisocyanurate having an open cell volume of greater than 80% by volume according to ASTM D 6226.

Porous polyurethane networks and methods of preparation

Nanoporous three-dimensional networks of polyurethane particles, e.g., polyurethane aerogels, and methods of preparation are presented herein. Such nanoporous networks may include polyurethane particles made up of linked polyisocyanate and polyol monomers. In some cases, greater than about 95% of the linkages between the polyisocyanate monomers and the polyol monomers are urethane linkages. To prepare such networks, a mixture including polyisocyanate monomers (e.g., diisocyanates, triisocyanates), polyol monomers (diols, triols), and a solvent is provided. The polyisocyanate and polyol monomers may be aliphatic or aromatic. A polyurethane catalyst is added to the mixture causing formation of linkages between the polyisocyanate monomers and the polyol monomers. Phase separation of particles from the reaction medium can be controlled to enable formation of polyurethane networks with desirable nanomorphologies, specific surface area, and mechanical properties. Various properties of such networks of polyurethane particles (e.g., strength, stiffness, flexibility, thermal conductivity) may be tailored depending on which monomers are provided in the reaction.

Shoe sole member
20200305548 · 2020-10-01 · ·

The invention aims to provide a shoe sole member capable of achieving comfort when using shoes and exhibiting excellent shape-recovering properties after using the shoes. Provided is a shoe sole member formed using a polymer foam, and the polymer foam contains fibers dispersed therein.

RECYCLABLE SURFACE COVERING AND METHOD AND SYSTEM FOR MANUFACTURING A RECYCLABLE SURFACE COVERING
20200254733 · 2020-08-13 ·

A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.

Bond materials with enhanced plasma resistant characteristics and associated methods
10727195 · 2020-07-28 · ·

Several embodiments of the present technology are directed to bonding sheets having enhanced plasma resistant characteristics, and being used to bond to semiconductor devices. In some embodiments, a bonding sheet in accordance with the present technology comprises a base bond material having one or more thermal conductivity elements embedded therein, and one or more etched openings formed around particular regions or corresponding features of the adjacent semiconductor components. The bond material can include PDMS, FFKM, or a silicon-based polymer, and the etch resistant components can include PEEK, or PEEK-coated components.

WHITE POLYESTER FILM WITH PROPERTIES OF LIGHTWEIGHT AND LOW-SHRINKAGE

A white polyester film, having a specific weight of 0.6-1.2, being a three-layered structure containing two outer layers (A) having a combined thickness taking up 2% to 30% of an overall thickness of the film and a middle layer (B), and having air-bubble cells in both the outer layers (A) and the middle layer (B), has the outer layers (A) formed from a polyester resin and inorganic particles; and has the middle layer (B) having a heat distortion temperature above 120 C. and a melt flow index (MI) of 0.2-1 g/10 min (at 230 C., with a load of 2.16 kg) via crosslinking modified with 0.1-3 PHR of phrperoxide, and inorganic particles.

Shoe sole member
10694813 · 2020-06-30 · ·

The invention aims to provide a shoe sole member capable of achieving comfort when using shoes and exhibiting excellent shape-recovering properties after using the shoes. Provided is a shoe sole member formed using a polymer foam, and the polymer foam contains fibers dispersed therein.