A blanking die apparatus includes multiple machining stations having respective cutting tools operated simultaneously to perform predetermined blanking operations on a belt-shaped workpiece fed progressively in a longitudinal direction and finally to perform a contour blanking operation on the workpiece, thereby forming core pieces used for manufacturing a laminated iron core, and an auxiliary cutting tool that forms a disposal hole by partly blanking a scrap forming area of the workpiece simultaneously with the operations of the cutting tools of the machining stations.

A conductor shaping apparatus includes a driving device that relatively rotates an upper die and a lower die and integrally rotates the upper and lower dies with respect to a shaping member. The driving device rotates one of the upper and lower dies in a direction from an edgewise bent portion to a distal end of a conductor so as to separate the one of the upper and lower dies from the other. One of the upper and lower dies includes a supporting surface configured to support a side surface of an end portion of the conductor as the edgewise bent portion is formed in the end portion, and a guide surface that is formed to intersect the support surface. The guide surface extends away from the end portion of the conductor in a direction opposite to a bent direction of a flatwise bent portion closest to the edgewise bent portion as it extends away from the supporting surface on an opposite side of a rotational axis.

An apparatus used in terminating and winding coils of a core of a dynamo electric machine. The coils being formed from at least an electric wire and the core having a longitudinal axis. The coils are wound by relatively moving a wire dispenser with respect to a core with relative motions of translation and rotation; at least a stretch of wire extends from the coil; and the stretch of wire is provided with a portion for a termination connection to a termination structure of the core, such as a tang. The method avoids waste cut wire in the apparatus. The core is provided with a groove at an end to receive at least a wire in the path of the wire for the termination of the coils. The apparatus comprises a wire deflector positioned adjacent the end of the core, where the groove is located, in order to intercept and align the wire with the groove. The apparatus can comprise a device for applying torques in two directions on a pulley wheel for feeding wire as a function of the position of the dispenser in the translation and the position of the core in the rotations.

An apparatus for manufacturing stators of dynamoelectric machines, the stators being formed as an assembly of pole segments; the apparatus comprising a seat where the assembly of pole segments are seated. An engagement assembly engages first ends of the pole segments for translation of the pole segments from the seat to a transfer device. A first holding assembly comprises a first plurality of holding members for clamping the pole segments to hold the pole segments as an assembly of pole segments. The first holding assembly being arranged on the transfer device moveable to transfer the assembly of pole segments from a first position to a second position. A containing assembly is located at the second position and provided with a second plurality of holding members for holding the assembly of pole segments. The second plurality of holding members are positioned on the containing assembly to surround the assembly of pole segments that are located at the containing assembly.

A coil end shaping apparatus shapes three flatwise bent portions f1 to f3 in a lead wire portion extending from one end of a coil by bringing first and second shaping dies close to each other such that one of the flatwise bent portions is bent in the direction that is opposite to the direction in which the rest are bent. The second shaping die, which is a movable die, has an clearance portion that prevents a portion of the lead wire portion to be bent along the flatwise direction on the side closest to the free end from being restrained by not contacting the lead wire portion while the flatwise bent portions on the base end side with respect to the flatwise bent portion on the side closest to the free end, of the three flatwise bent portions, are shaped in the lead wire portion.

An apparatus for manufacturing stators of dynamoelectric machines, the stators being formed as an assembly of pole segments; the apparatus comprising a seat where the assembly of pole segments are seated. An engagement assembly engages first ends of the pole segments for translation of the pole segments from the seat to a transfer device. A first holding assembly comprises a first plurality of holding members for clamping the pole segments to hold the pole segments as an assembly of pole segments. The first holding assembly being arranged on the transfer device moveable to transfer the assembly of pole segments from a first position to a second position. A containing assembly is located at the second position and provided with a second plurality of holding members for holding the assembly of pole segments. The second plurality of holding members are positioned on the containing assembly to surround the assembly of pole segments that are located at the containing assembly.

Method and station for the construction of a stator winding with rigid bars for a rotary electrical machine; an insulated wire of electrically conductor material and provided on the outside with an insulating layer is unwound from a coil. A final end of the insulated wire is bent in a U shape so as to create a bar having two legs connected to one another by a cusp. The insulated wire is transversely cut to separate the rigid bar from the remaining part of the wire; and the bar is inserted into a stator slot of a magnetic core of a stator. The electrical conductivity is measured between the core and the outer surface of the insulated wire by means of a first electrode electrically and permanently connected to the core of the insulated wire and a second electrode, which rubs against the outer surface of the insulated wire.

A device for widening ends of legs of hairpin conductors, arranged in slots of a stator core, includes at least one finger, for radially moving the ends of legs of hairpin conductors. The at least one finger includes at least one radially extending arm and a separation member arranged adjacent to an end of the arm. The separation member is designed to be positioned between two ends of radially neighboring legs of pairs of hairpin conductors. The finger has a first section adjacent to the separation member. The first section is adapted for moving the pair of ends of legs when the finger is radially moved. The finger has a second section, which does not overlap with the first section. The second section is dimensioned to receive at least one pair of legs without moving, when the finger is radially moved.

Provided are a method for manufacturing band-shaped stator core sheets, capable of efficiently separating the band-shaped stator core sheets having engaged magnetic pole pieces, and a die apparatus used therefor. The method comprises placing tips of magnetic pole pieces 12, 13 of first and second band-shaped stator core sheets 10, 11 on inner peripheries of yoke pieces 16, 15, a slot punching step for forming gaps of the magnetic pole pieces 12, 13, a shear-cutting step for cutting the tips of the magnetic pole pieces 12, 13 from the inner peripheries of the yoke pieces 16, 15, respectively, a correction step for returning the magnetic pole pieces 12, 13 bent by the shear-cutting step to their original states, and a separation step for separating the first and second band-shaped stator core sheets 10, 11 with the magnetic pole pieces 12, 13 pressed back by the correction step.

A method for terminating and winding coils of a core of a dynamo electric machine. The coils being formed from at least an electric wire and the core having a longitudinal axis. The coils (19) are wound by relatively moving a wire dispenser with respect to a core with relative motions of translation and rotation; at least a stretch of wire extends from the coil; and the stretch of wire is provided with a portion for a termination connection to a termination structure of the core, such as a tang. The method avoids waste cut wire in the apparatus. The core is provided with a groove at an end to receive at least a wire in the path of the wire for the termination of the coils. The apparatus comprises a wire deflector positioned adjacent the end of the core, where the groove is located, in order to intercept and align the wire with the groove. The apparatus can comprise a device for applying torques in two directions on a pulley wheel for feeding wire as a function of the position of the dispenser in the translation and the position of the core in the rotations.