A frangible laminate includes first, second and third webs, and the second web is positioned between the first and third webs. The forming of the frangible laminate includes adhesively bonding a first plurality of sections of the second web to the first web, applying release material in order to inhibit at least some of any bonding between the first plurality of sections of the second web and the third web, and adhesively bonding a second plurality of sections of the second web to the third web. The frangible laminate is separated into a first laminate and a second laminate, so that the first laminate includes the first web and the first plurality of sections of the second web, and the second laminate includes the third web and the second plurality of sections of the second web.

An automated edge band application machine has a board drive assembly and an opposed caster wheel that together capture and move a work piece edge into engagement with a rotating roller banding guide with edge banding captured between. An adhesive affixes the edge banding to the work piece responsive thereto. An edging detector is located along the path of the work piece edge, in a position in advance of the board drive assembly, and is configured to detect a presence of edge band on the edge of the work piece. When the edging detector detects edging, or at a precise distance along the edge band thereafter, a cutting die assembly severs the edge band. The board drive assembly automatically adjusts to varying thickness work pieces, engages with a work piece major surface, and rotates in synchrony with a drive spindle assembly and the rotating roller banding guide.

A method and system for creating a continuous stream of elements of garments. With a multi-line fusing press: simultaneously and continuously, for each line of a plurality of lines, each line having a corresponding blower, a corresponding guide, and a corresponding feeder: passing a first substrate under the corresponding blower for the line and into the corresponding guide for the line; feeding, using the corresponding feeder for the line, a continuous fusible substrate into the corresponding guide for the line to position the fusible substrate above the first substrate; feeding, via the corresponding guide for the line and into the multi-line fusing press, a combination of the fusible substrate and the first substrate, the fusible substrate positioned above the first substrate; and the multi-line fusing press pressing the combination of the fusible substrate positioned above the continuous first substrate. The first substrate may be compacted by a multi-line compactor.

A layered stack is created by placing webs of adhesive on opposite sides of web of cushioning layer and placing outer webs outside the webs of adhesive. An outer surface of a rotating drum is heated by heating oil inside the drum. An endless belt is heated by at least one heater. The layered stack is pulled between the heated endless belt and the heated rotating drum via a motorized drive assembly which rotates the endless belt. Both sides of the layered stack are heated enough to melt each web of adhesive when the layered stack passes between the heated moving endless belt and the heated rotating drum.

A layered stack is created by placing webs of adhesive on opposite sides of web of cushioning layer and placing outer webs outside the webs of adhesive. An outer surface of a rotating drum is heated by heating oil inside the drum. An endless belt is heated by at least one heater. The layered stack is pulled between the heated endless belt and the heated rotating drum via a motorized drive assembly which rotates the endless belt. Both sides of the layered stack are heated enough to melt each web of adhesive when the layered stack passes between the heated moving endless belt and the heated rotating drum.

A card substrate laminating device includes a transfer ribbon and a transfer roller. The transfer ribbon includes a carrier layer and a transfer layer attached to the carrier layer. The transfer roller is configured to heat and transfer a portion of the transfer layer from the carrier layer to a surface of a card substrate. The transfer roller has a circumference that is less than one-half of a length of the card substrate.

Described herein is/are cold foil adhesive methods for manufacturing temporary tattoo laminate devices, wherein the tattoos incorporate metallic foil and other decorative components. The methods provide a surprisingly rapid and efficient method for creating tattoo laminate devices which provide crisp, clear multi-color images temporary tattoos for the skin. The methods described herein provide a way to produce, in an offset printing press or flexographic printing press, numerous tattoo laminate devices at very high speeds, with unlimited colors, and crisp, clear images.

A method of producing a stretch laminate exhibiting reduced defects from a mechanical activation process can include providing a nipping member. The nipping member can have a first nip region and a non-nip region adjacent to the first nip region. A first substrate and an elastic element are provided to the nipping member. The first substrate and the elastic element are joined in a face to face relationship with adhesive therebetween, thereby creating an intermediate laminate. The intermediate laminate has a first tack down region and an activation region adjacent the first tack down region. A portion of the first tack down region passes through the first nip region, and a portion of the activation region passes through the non-nip region of the nipping member. The activation region of the intermediate laminate is mechanically activated, thereby creating the stretch laminate.

A method and system for creating a continuous stream of elements of garments. With a multi-line fusing press: simultaneously and continuously, for each line of a plurality of lines, each line having a corresponding blower, a corresponding guide, and a corresponding feeder: passing a first substrate under the corresponding blower for the line and into the corresponding guide for the line; feeding, using the corresponding feeder for the line, a continuous fusible substrate into the corresponding guide for the line to position the fusible substrate above the first substrate; feeding, via the corresponding guide for the line and into the multi-line fusing press, a combination of the fusible substrate and the first substrate, the fusible substrate positioned above the first substrate; and the multi-line fusing press pressing the combination of the fusible substrate positioned above the continuous first substrate. The first substrate may be compacted by a multi-line compactor.

A material deposition technique is disclosed for transferring material to a substrate. The material may be a foil on a carrier and the substrate may be printable paper. A computer-controlled, material application subsystem is provided having a material roller assembly including one or more material pressing rollers. The entire assembly is configured for controlled rotation such that the material pressing rollers alternately engage and disengage an impression cylinder. In a first rotatable position, the material roller assembly is rotated so that one of the material deposition rollers over which the material carrier is fed engages the impression cylinder and deposits the material onto the substrate as it passes beneath the roller. In a second rotatable position, the material roller assembly is rotated so as to disengage the material roller from the impression cylinder thereby precluding deposition of material onto the substrate as it passes beneath the roller.