Y10T428/12042

Multilevel parts from agglomerated spherical metal powder
10035190 · 2018-07-31 · ·

There is provided a method for the manufacture of a multilevel metal part, the method comprising the steps of: a) compacting agglomerated spherical metal powder to a green multilevel preform such that an open porosity exists, wherein the green multilevel preform fulfills the relation z.sub.g=z.sub.HVC.Math.a, b) debinding the green preform, c) sintering the green preform in an atmosphere comprising hydrogen d) compacting the green preform with high velocity compaction to a density of at least 95% TD, e) subjecting the part to densification to a density of at least 99 % TD. There is further provided a multilevel metal part. Advantages of the method include that it is possible to manufacture a multilevel part which is essentially uniform throughout the entire part and which has excellent tolerance, which at the same time has virtually full density and thereby having excellent mechanical properties as well as excellent corrosion properties.

Metallic filter with microstructured architecture of controlled porosity and process for manufacturing such a filter

A metallic filter (1) includes a microstructured architecture (2) defined in a three-dimensional space having orthogonal axes, microstructured architecture (2) includes a metallic network (10) formed by a plurality of longitudinal connecting strands (12), namely extending along a longitudinal axis direction (X), and a network (20) of pores formed of a plurality of longitudinal interstices (22) located along connecting strands (12). Each longitudinal interstice corresponding to a subset of pores (24) of the network (20) of pores. The subset of pores (24) for which the pores are aligned along the longitudinal axis (X), the longitudinal interstices (22) thereby defining an axis of anisotropy of the microstructured architecture.

Superhydrophobic anodized metals and method of making same

Methods for producing a superhydrophobic anodized surface including anodizing a surface of a substrate in an anodization acid to form a plurality of pores, etching the surface with an etchant to widen an edge of each of the plurality of pores; repeatedly anodizing the surface in the anodization acid and etching the surface with the etchant until the edges of the plurality of pores overlap to form a plurality of nano-sharp ridges, and coating the surface with a hydrophobic polymer to render the surface superhydrophobic, such that the surface exhibits a contact angle of at least 150 degrees with a drop of water. Articles including a surface having a series of nano-sharp pore ridges defined by a series of pores and a sub-m thick layer of a hydrophobic polymer on said surface.

Sliding member
09957457 · 2018-05-01 · ·

Provided is a sliding member comprising: a steel back metal layer; and a sliding layer including a porous sintered layer and a resin composition. The porous sintered layer includes Fe or Fe alloy granules and a NiP alloy part functioning as a binder for binding the Fe or Fe alloy granules with one another and/or for binding the Fe or Fe alloy granules with the steel back metal layer. The steel back metal layer is made of a carbon steel including 0.05 to 0.3 mass % of carbon, and includes: a non-austenite-containing portion having a structure of a ferrite phase and perlite formed in a central portion in a thickness direction of the steel back metal layer; and an austenite-containing portion having a structure of a ferrite phase, perlite and an austenite phase formed in a surface portion of the steel back metal layer facing the sliding layer.

Manufacturing method of sintered alloy, compact for sintering, and sintered alloy

Mixed powder that contains first hard particles, second hard particles, graphite particles, and iron particles is used to manufacture a sintered alloy. The first hard particle is a FeMoCrMn based alloy particle, the second hard particle is a FeMoSi based alloy particle. The mixed powder contains 5 to 50 mass % of the first hard particles, 1 to 8 mass % of the second hard particles, and 0.5 to 1.0 mass % of the graphite particles when total mass of the first hard particles, the second hard particles, the graphite particles, and the iron particles is set as 100 mass %.

Anti-reflective coating composition including siloxane compound, and anti-reflective film of which surface energy is adjusted using same
09951229 · 2018-04-24 · ·

The present invention relates to an anti-reflective coating composition, to an anti-reflective film using same, and to a method for preparing the anti-reflective film, wherein the anti-reflective coating composition is capable of forming a coating layer that has a low refractive index and adjusting the surface energy. More particularly, the present invention relates to an anti-reflective film of which the reflectance is minimized and the surface energy is adjusted, by forming a coating layer using an anti-reflective coating composition that contains, as a binder, a siloxane compound which is synthesized by reacting organosilane that has a fluroalky group with alkoxysilane at a certain weight ratio, and also relates to a method for preparing the anti-reflective film. The anti-reflective film using the anti-reflective coating composition has excellent anti-reflective performance, and is thus expected to be applicable to various display devices such as a touch film.

Metallic composite material for a sliding bearing comprising a metallic support layer
09938607 · 2018-04-10 · ·

A metallic composite material for a sliding bearing (2) has a metallic support layer (4), in particular steel, and a bearing metal layer (6) based on copper-tin with 2-6 wt. % tin. The bearing metal layer (6) has 0.2-2 wt. % nickel. A sliding bearing element, which is to be used in or close to the motor, can be produced from this type of sliding bearing composite material (2).

Functionally Graded Metal-Metal Composite Structures
20180093327 · 2018-04-05 ·

Methods and devices are disclosed for creating a multiple alloy composite structure by forming a three-dimensional arrangement of a first alloy composition in which the three-dimensional arrangement has a substantially open and continuous porosity. The three-dimensional arrangement of the first alloy composition is infused with at least a second alloy composition, where the second alloy composition comprises a shape memory alloy. The three-dimensional arrangement is consolidated into a fully dense solid structure, and the original shape of the second alloy composition is set for reversible transformation. Strain is applied to the fully dense solid structure, which is treated with heat so that the shape memory alloy composition becomes memory activated to recover the original shape. An interwoven composite of the first alloy composition and the memory-activated second alloy composition is thereby formed in the multiple alloy composite structure.

PRESSURE FORMING OF METAL AND CERAMIC POWDERS

A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.

Powder-metallurgical body and method for the production thereof
09623483 · 2017-04-18 · ·

A powder-metallurgical body and a method for producing such a body. The powder-metallurgical body is formed with a seating base for seating a sealing element to produce a seal with respect to fluids, such as liquids and/or gases. The body is redensified in a low-lying depth region of the seating base.