An object of the present disclosure is to provide a golf ball having excellent flight distance on driver shots and good spin rate on middle iron shots. The present disclosure provides a golf ball comprising a spherical core and a cover, wherein a hardness difference (C1-C0), a hardness difference (C2-C1), a hardness difference (C3-C2) and a hardness difference (C4-C3) are more than 0 and 6.0 or less, a hardness difference (C5-C4) is 5.0 or more, and a hardness difference (C6-C5), a hardness difference (C7-C6) and a hardness difference (C8-C7) are more than 0 and 3.5 or less where C0 (center), C1, C2, C3, C4, C5, C6, C7 and C8 (surface) are a Shore C hardness at each point from the center obtained by dividing a radius of the spherical core into equal eight parts.

The present invention provides methods for producing molded golf balls and the resultant balls. The methods of this invention involve producing foamed polyurethane covers and these methods help reduce dimple distortions and other surface imperfections. These golf balls contain an inner core and outer foamed polyurethane cover. One or more intermediate layers can be disposed between the core and cover. In one embodiment, a castable liquid polyurethane composition containing a foaming agent is dispensed into mold cavities, which are then pressed together to form a foam cover for the ball.

A golf ball with improved durability is disclosed herein. The golf ball has a core comprising a polybutadiene material and methyl methacrylate, butadiene, styrene (MBS) with a weight percentage of MBS ranging from 0.5 to 5 weight percent of the core.

A method of producing a golf ball applies ultrasonic welding on two half shells to form at least one intermediate layer, at least one cover layer, or at least one intermediate layer and at least one cover layer. The ultrasonic welding may include pressing the two half shells together, delivering a high power electrical signal to a welding stack, and converting the high power electrical signal at the welding stack to ultrasonic energy. The converting may include converting the high power electrical signal into a mechanical vibration, modifying an amplitude of the mechanical vibration to generate a modified mechanical vibration, and applying the modified mechanical vibration to an interface of the two half shells to weld them together ultrasonically. Aspects also relate to golf balls, or one or more layers thereof, made using ultrasonic welding.

A golf ball 2 includes a main body 4 and a paint layer 6 positioned outside the main body 4. The main body 4 includes a spherical core 8, a mid layer 10 positioned outside the core 8, and a cover 12 positioned outside the mid layer 10. An indentation depth, measured when the paint layer 6 in a cross-section along a plane passing through a central point of the golf ball 2 is pressed by a force of 30 mgf in a direction perpendicular to the cross-section, is not less than 300 nm and not greater than 3000 nm. The paint layer 6 preferably has a thickness of not less than 5 μm and not greater than 50 μm.

A golf ball with improved durability is disclosed herein. The golf ball has a mantle layer comprising a blend of ionomers and methyl methacrylate, butadiene, styrene (MBS) with a weight percentage of MBS ranging from 5 to 15 weight percent of the mantle layer.

Golf ball comprising at least one layer that is comprised of an air-cured elastomer composition comprising an elastomer and an organic peroxide curing agent.

A golf ball comprising layers that have from 0.05% to 70% by weight of a radio-opaque filler, and wherein the concentration of the radio-opaque filler is measurably different in each layer is disclosed herein. The radio-opaque filler is preferably a compound based on barium, bismuth, tungsten, iodine, or reduced iron.

A golf ball with a cover layer composed of a blend of non- or partially neutralized copolymeric or terpolymeric ionomer(s), hydroxyl-functionalized styrenic block copolymer and silane coupling agent (SCA). The amount of SCA is preferably between 0.01 and 2.0 weight percent based on the total weight of the polymer composition. The cover layer preferably has a Shore A hardness less than 90.

In a golf ball having a core, envelope layer, intermediate layer and cover, the core has a specific hardness profile, the resin materials making up either or both of the envelope layer and the intermediate layer contain a high-acid ionomer, and the Shore C hardness relationships among the core center, surface of the envelope-encased layer and surface of the intermediate layer-encased sphere satisfy the following conditions:
surface hardness of envelope layer-encased sphere<surface hardness of intermediate layer-encased sphere,  (1)
surface hardness of intermediate layer-encased sphere−center hardness of core≥40.  (2)
This ball achieves a good distance on shots with utility and iron clubs, is receptive to spin in the short game, and has a soft feel at impact on all shots, making it useful to amateur golfers.