The present disclosure relates to a plated steel material that can be used in an automobile, a household appliance, a building material, and the like, and more particularly, to a zinc alloy plated steel material having excellent surface quality and corrosion resistance, and a method for manufacturing the same.

The present invention relates to an ultra-high strength, hot-dip galvanized steel sheet having excellent surface quality and coating adherence and to a method for manufacturing thereof, the ultra-high strength, hot-dip galvanized steel sheet comprising: 0.1-0.3% by weight carbon (C); 0.1-2.0% by weight silicon (Si); 0.005-1.5% by weight aluminum (Al); 1.5-3.5% by weight manganese (Mn); 0.04% by weight or less phosphorus (P) (excluding 0% by weight); 0.015% by weight or less sulphur (S) (excluding 0% by weight); 0.02% by weight or less nitrogen (N) (excluding 0% by weight); the balance being Fe; and other inevitable impurities, and further comprising 0.01 wt.% to 0.07 wt.% of at least one kind of element selected from the group consisting of bismuth (Bi), tin (Sn) and antimony (Sb).

A hot-dip plated steel according to one aspect includes a base steel and a hot-dip plating layer disposed on a surface of the base steel, a chemical composition of the hot-dip plating layer contains, by mass%, Al: 10.00% to 30.00%, Mg: 3.00% to 12.00%, Sn: 0% to 2.00%, Si: 0% to 2.50%, Ca: 0% to 3.00%, Ni: 0% or more and less than 0.25%, Fe: 0% to 5.00%, and the like, a remainder consists of Zn and impurities, a metallographic structure of the hot-dip plating layer contains 5 to 45 area% of an α phase having a grain diameter of 0.5 to 2 .Math.m, the metallographic structure of the hot-dip plating layer contains 15 to 70 area% of a MgZn.sub.2 phase, and, among the α phases having the grain diameter of 0.5 to 2 .Math.m, an area ratio of an α phase having a (111).sub.α//(0001).sub.MgZn2 orientation relationship to the adjacent MgZn.sub.2 phase is 25% to 100%.

An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

The present disclosure relates generally to welding alloys and, more specifically, to welding consumables (e.g., welding wires and rods) for arc welding operations. In an embodiment, a welding consumable includes less than approximately 1 wt % manganese as well as one or more strengthening agents selected from the group: nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron. The welding consumable also includes one or more grain control agents selected from the group: niobium, tantalum, titanium, zirconium, and boron, wherein the welding consumable includes less than approximately 0.6 wt % grain control agents. Additionally, the welding consumable has a carbon equivalence (CE) value that is less than approximately 0.23. The welding consumable is designed to provide a manganese fume generation rate that is less than approximately 0.01 grams per minute during a welding operation.

A plated steel material comprising a steel base material and an Al—Zn—Mg-based plating layer formed on a surface of the steel base material, wherein the plating layer has a predetermined chemical composition, and in a surface structure of the plating layer, there is, by area ratio, 2.0% or more of an acicular Al—Zn—Si—Ca phase.

A high-strength thick-walled electric resistance welded steel pipe has excellent low-temperature toughness and excellent HIC resistance and a yield strength of 400 MPa or more. The steel has a chemical composition consisting of C: 0.025% to 0.084%, Si: 0.10% to 0.30%, Mn: 0.70% to 1.80%, controlled amounts of P, S, Al, N, and O, Nb: 0.001% to 0.065%, V: 0.001% to 0.065%, Ti: 0.001% to 0.033%, and Ca: 0.0001% to 0.0035% on a mass percent basis and the remainder being Fe and incidental impurities, and satisfies Pcm of 0.20 or less.

A coating system for a surface of a superalloy component is provided. The coating system includes a MCrAlY coating on the surface of the superalloy component, where M is Ni, Fe, Co, or a combination thereof. The MCrAlY coating generally has a higher chromium content than the superalloy component. The MCrAlY coating also includes a platinum-group metal aluminide diffusion layer. The MCrAlY coating includes Re, Ta, or a mixture thereof. Methods are also provided for forming a coating system on a surface of a superalloy component.

The present invention relates to a hot-rolled steel sheet for a high strength galvanized steel sheet, having excellent surface quality, and a method for producing the same, the hot-rolled steel sheet comprising, by weight %: C: 0.05 to 0.15%, Si: 0.03 to 0.10%, Mn: 0.7 to 1.39%, P: 0.001 to 0.05%, S: 0.001 to 0.03%, Al: 0.002 to 0.035%, and the remainder being Fe and unavoidable impurities. The weight ratio of Mn/Si is 15 to 25, the weight ratio of C/Si is 1 to 5, and the weight ratio of Si/P is 3 to 10. The hot-rolled steel sheet has a microstructure consisting of, in area fraction, 10 to 40% of bainite, 20 to 30% of pearlite and 40 to 60% of ferrite, and includes a ternary eutectic compound of FeO, Fe.sub.2SiO.sub.4 and Fe.sub.3(PO).sub.4 formed within 50 μm from the surface.

One aspect of the disclosure provides an iron-based hardfacing layer which includes hard or wear resistant phases resulting at least in part from dissolution of silicon and/or boron carbide particles into a liquid iron-based metal during the fabrication process. In an embodiment, the hardfacing layer is formed by a fusion welding process in which carbide particles are added to the molten weld pool. In an example, the filler metal supplied to the welding process is a mild steel. In an embodiment, the hardness as measured at the surface of the hardfacing ranges from 40 to 65 HRC. In an example, the iron-based hardfacing layer also includes tungsten carbide particles.