A multi-layer golf ball includes a core, an intermediate layer surrounding the core, and a cover layer surrounding the intermediate layer. The core defines an outer surface that includes a plurality of polygonal land portions substantially aligned on a common sphere, which has a diameter of between 22 mm and 32 mm. The intermediate layer has a radially inward-facing surface that is flush with the outer surface of the core, and has a radial thickness of between 4 mm and 9 mm. The outer surface of the core defines a first set of annular grooves disposed about a first axis, and a second set of annular grooves disposed about a second axis. Each of the first and second set of annular grooves extend radially inward from the common sphere, and the first axis and the second axis are orthogonal.

Multi-piece golf balls having a multi-layered solid core and multi-layered cover are provided.

Multi-piece golf balls having a multi-layered solid core and multi-layered cover are provided.

A golf ball comprising an inner core layer including a thermoplastic material and having a geometric center hardness less than the surface hardness to define a positive hardness gradient. An outer core layer is formed over the inner core. The outer core includes a thermoset rubber composition and has an inner surface hardness less than an outer surface hardness to define a positive hardness gradient. A cover layer is formed over the outer core layer. The cover layer includes an inner cover layer and an outer cover layer. The thermoplastic material of the core includes an acid copolymer of ethylene and an ,-unsaturated carboxylic acid, optionally a softening monomer comprising alkyl acrylate or methacrylate; a plasticizer; an organic acid or salt thereof; and a cation source present in an amount sufficient to neutralize from about 70 to about 100% of all acid groups present in the material.

A golf ball includes a thermoplastic inner core and a thermoset outer core layer. The inner core has a surface hardness of about 40 to 80 Shore C and a center hardness of about 30 to 75 Shore C, the center hardness being less than the surface hardness to define a first positive hardness gradient. The cover includes an inner cover layer and an outer cover layer. The thermoplastic inner core comprises a highly-neutralized ionomer including an acid copolymer of ethylene and an ,-unsaturated carboxylic acid; a plasticizer; an organic acid or salt thereof; and a cation source present in an amount sufficient to neutralize from about 70 to 100% of the acid groups present. The outer core layer includes a polybutadiene rubber and has a surface hardness greater than an interior hardness to define a positive hardness gradient of less than about 25 Shore C

Multi-piece golf balls having a solid core of at least one layer and cover of at least one layer are provided. Thermoplastic ethylene acid copolymer ionomer compositions are used to form the core layers. Preferably, the ball contains a dual-core having an inner core and surrounding outer core layer. Low modulus and high modulus ionomer compositions may be used in the core structure. In one embodiment, a first ionomer composition is used to form the inner core and a second ionomer composition is used to form the outer core, and the flex modulus of the first composition is greater than the flex modulus of the second composition. The ionomer compositions have varying levels of hardness. The resulting ball has high resiliency and rebounding properties.

The present invention is directed to thermoset rubber compositions comprising from 1 phr to 20 phr of a zinc ionomer. The thermoset rubber composition is used to form at least one layer of a one-piece, two-piece, or multi-layer golf ball.

Multi-layered golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a thermoplastic composition, preferably including: a) ethylene acid copolymer, b) plasticizer, and c) cation source. Preferably, a fatty acid ester such as ethyl oleate is used as the plasticizer. The outer core layer is preferably formed from a thermoset composition such as polybutadiene rubber. The core layers have different hardness levels. For example, the inner core can have a positive, zero, or negative hardness gradient. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency at given compressions.

The present invention relates to a golf ball and a method for manufacturing same. The golf ball may include a first pole, a second pole, and a seam located between the first pole and the second pole, and a section structure including an outer surface having a plurality of dimples, a core, and a cover surrounding the core. In certain embodiments, the core includes 100 parts by weight of a butadiene rubber and 0.5 to 10 parts by weight of a polymer resin. The cover may include 100 parts by weight of an ionomer resin and 1 to 10 parts by weight of a butadiene rubber having a 1,2-bond content of 90% or more.

Provided is a golf ball showing a low spin rate on driver shots and a high spin rate on approach shots. Also provided is a multi-piece golf ball comprising a center and n (n is a natural number of 3 or more) envelope layers covering the center, wherein material hardness of the envelope layers satisfies H2<H0<Hn1; where the envelope layers formed in order from the center side are referred to as a first envelope layer, a second envelope layer, a third envelope layer, a fourth envelope layer, . . . an n1th envelope layer and an nth envelope layer (the outmost layer), respectively and H0 is a material hardness (Shore D hardness) of the center, and H1, H2, H3, H4, . . . Hn1 and Hn are material hardness (Shore D hardness) of the first envelope layer, the second envelope layer, the third envelope layer, the fourth envelope layer, . . . the n1th envelope layer and the nth envelope layer (the outmost layer), respectively; and the center is formed from a thermoplastic resin composition, and the second envelope layer is formed from a thermoplastic resin composition or a rubber composition.