Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Different coating methods can be used. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, the golf ball can be treated with a multi-functional isocyanate prior to applying the coatings. The polyurethane cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.

A formulation for making at least one element of a golf ball, wherein the formulation includes: (i) from 50 weight percent to 95 weight percent of a thermoplastic composition comprising: (1) at least one ethylene acid copolymer consisting essentially of copolymerized comonomers of: (A) ethylene, and (B) from 5 weight percent to 25 weight percent of at least one α,β-ethylenically unsaturated carboxylic acid having from 3 carbon atoms to 8 carbon atoms, based on the total weight of monomers present in the ethylene acid copolymer; wherein the acid moieties of component (1) are neutralized to a level of from 25 percent to 220 percent; and (ii) from 5 weight percent to 50 weight percent of a crosslinked material having a gel content of at least 80 weight percent, wherein the crosslinked material is a crosslinked elastomer, a crosslinked rubber, or a blend of a crosslinked elastomer and a crosslinked rubber; a process for making the above formulation; at least one element of a multilayer golf ball and a process for making the at least one element of a multilayer golf ball using the above formulation; a multilayer golf ball including (a) at least one core, and (b) a cover; wherein the at least one core is made from the above formulation; and a process of manufacturing the above multilayer golf ball.

An object of the present disclosure is to provide a novel golf ball having excellent spin performance on approach shots. The present disclosure provides a golf ball comprising a paint film, wherein a base resin constituting an outermost layer of the paint film is a polyurethane obtained by a reaction between (A) a polyol composition containing a polyol having a side chain and (B) a polyisocyanate composition, a loss modulus (E″) at a temperature of −50° C. is 2.0×10.sup.8 Pa or more, and a loss tangent (tan δ) has a peak with a peak height of 0.1 or more and 0.5 or less in a temperature range of −60° C. or more and −20° C. or less, wherein the loss modulus (E″) and the loss tangent (tan δ) are obtained by measuring a dynamic viscoelasticity of the polyurethane under specific conditions.

Golf balls including a plurality of radar detectable marks disposed on any single layer or among two or more layers thereof are provided. When all of the radar detectable marks present on any layer of the ball are radially projected onto the outer surface of the ball, the resulting overall pattern of projected radar detectable marks includes a series of three or marks located on a 1.5 mm wide great circle band on the outer surface of the ball.

In a golf ball having a core and a cover, the cover is formed primarily of polyurethane, dimples formed on the cover have a volume occupancy ratio VR of from 0.80 to 0.92%, the ball has a weight of not more than 45.0 g and, in an impact test carried out by hitting the ball with a driver at a head speed of 40 m/s, the sum t1+t2 of the time t1 required from initial contact by the driver with the ball for deformation of the ball to reach a maximum and the time t2 required from the state of maximum ball deformation for the ball and driver to separate is not more than 660 μsec. This golf ball makes it possible for golfers who have a high head speed and ordinary golfers who do not to compete without relying excessively on superiority in terms of distance.

Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Different coating methods can be used. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, the golf ball can be treated with a multi-functional isocyanate prior to applying the coatings. The polyurethane cover composition and surface coatings can further include catalysts, ultraviolet (UV)—light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.

Golf balls including a plurality of radar detectable marks disposed on any single layer or among two or more layers thereof are provided. When all of the radar detectable marks present on any layer of the ball are radially projected onto the outer surface of the ball, the resulting overall pattern of projected radar detectable marks includes a series of three or marks located on a 1.5 mm wide great circle band on the outer surface of the ball.

A golf ball with improved durability is disclosed herein. The golf ball has a core comprising a polybutadiene material and methyl methacrylate, butadiene, styrene (MBS) with a weight percentage of MBS ranging from 0.5 to 5 weight percent of the core.

A resin composition for golf balls includes (a) an acid-containing copolymer having an amount of acid constituent per 100 wt % of the sum of monomer units in the copolymer that is from 1 to 30 wt %, and (b) an amine-containing polymer having a branched structure. The resin composition imparts golf balls with an excellent rebound resilience and also confers an outstanding durability to repeated impact and an outstanding scuff resistance, making it particularly useful as a cover material in golf balls.

A method for manufacturing a golf ball. The method includes creating a core with a cavity therein and positioning electronics in the cavity. The method further includes filing the cavity with a fill material while the electronics are positioned in the cavity such that the core, the electronics, and the fill material together form a spherical body, and such that when the fill material is cured the spherical body is balanced about a center thereof. The method further includes curing the fill material and covering the spherical body with an exterior cover.