Multi-piece golf balls containing a multi-layered core structure are provided. The core structure includes a small, heavy inner core (center) having a relatively high specific gravity, an intermediate core layer, and a surrounding outer core layer. The layers of the core structure may have different hardness gradients. The center of the core comprises a metal material such as copper, steel, brass, tungsten, titanium, aluminum, and alloys thereof dispersed in a thermoset polymeric matrix. The intermediate core layer is preferably formed from a first thermoplastic composition such as an ethylene acid copolymer ionomer resin; and the outer core layer is preferably formed from a second thermoplastic composition. The resulting ball has high resiliency and good spin control.

A golf ball with a center core comprising polybutadiene and a clay material in an amount ranging from 0.4 to 2.5 weight percent of the center core is disclosed herein. Alternatively, the golf ball has a mantle layer with a blend of ionomer materials and a clay material in an amount ranging from 0.4 to 2.5 weight percent of the mantle layer.

In a golf ball having a two-layer core consisting of an inner core layer and an outer core layer, an intermediate layer and a cover, the core is formed primarily of a base rubber, the diameter of the inner core layer is at least 21 mm, the intermediate layer and cover are each formed primarily of a resin material, the overall core has a specific hardness profile, the inner core layer has a higher specific gravity than the outer core layer, and the sphere consisting of the core encased by the intermediate layer has a higher surface hardness than the ball. This golf ball has a high initial velocity at impact while holding down the spin rate on full shots with a driver or long iron, enabling a good distance to be achieved. The ball also has a good controllability in the short game.

Multi-layered golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) made from a foam or metal-containing composition, or it has a hollow shell construction, and the outer core layer is made of a thermoplastic composition. Preferably, the thermoplastic composition comprises: a) ethylene acid copolymer, b) plasticizer, and c) cation source. A fatty acid ester such as ethyl oleate is preferably used as the plasticizer. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency at given compressions.

In a multi-piece solid golf ball which includes a core of at least one layer, a cover of at least one layer, and at least one intermediate layer interposed between the core and the cover, the cover is composed primarily of polyurethane and the following parameters are controlled within specific ranges: core deflection, melt flow rate of intermediate layer material, thickness of intermediate layer, thickness and Shore D hardness of cover, combined thickness of intermediate layer and cover, and the value of (Shore D hardness of cover material)(Shore D hardness of intermediate layer material). This golf ball has a good, soft feel at impact and lowers the rate of spin on full shots, achieving a good distance.

In a multi-piece solid golf ball having a core, a cover and an intermediate layer therebetween, the core, an intermediate layer-encased sphere and the ball have surface hardnesses which satisfy a specific relationship, and the intermediate layer and the cover have thicknesses which satisfy a specific relationship. Also, the core has a hardness profile in which the hardnesses at the core surface, core center, a position 5 mm from the core center, and a position midway between the surface and center of the core satisfy specific relationships. This golf ball, when used by mid- and high-level amateurs, enables the golfer to maintain an adequate distance on shots with a driver and achieve a good distance on iron shots, has a good spin performance on approach shots and has a good feel on impact. In addition, the ball has an excellent scuff resistance when struck with a grooved wedge.

In a multi-piece solid golf ball having a core, an intermediate layer encasing the core and a cover which encases the intermediate layer and has numerous dimples on an outside surface thereof, the intermediate layer is formed of a resin material, the cover is formed of a urethane resin material, the core has a diameter of at least 38.0 mm, the sphere obtained by encasing the core with the intermediate layer has a surface hardness on the Shore D hardness scale of at least 69, the cover has a material hardness on the Shore D hardness scale of 55 or less, the (intermediate layer thickness)/(core diameter) value is from 0.025 to 0.043, the (cover thickness)/(core diameter) value is from 0.014 to 0.027, and the sphere obtained by encasing the core with the intermediate layer has an initial velocity A and the core has an initial velocity B which together satisfy the condition AB0 m/s.

An object of the present invention is to provide a method for obtaining a golf ball having excellent impact durability. The present invention provides a method for producing a golf ball, comprising a first step of kneading (a) a base rubber, (b) an ,-unsaturated carboxylic acid having 3 to 8 carbon atoms and/or a metal salt thereof as a co-crosslinking agent, (c) a crosslinkable compound having two or more polymerizable unsaturated bonds in a molecule thereof, and (d) a crosslinking initiator to prepare a core rubber composition; a second step of producing the spherical core from the core rubber composition at a molding temperature in a range from 100 C. to 150 C.; and a third step of molding the at least one cover layer covering the spherical core on the spherical core.

Golf ball constructions incorporating at least one layer comprising a polycyclopentene rubber having advantageously modified end groups.

The present invention provides a golf ball capable of achieving a further decrease of the spin rate in the driver shot, and capable of more improving the flight distance, while maintaining high durability. The golf ball 1 of the present invention includes a core located in the center of the golf ball, a cover located outside the core and having a plurality of dimples on the surface thereof, and a metal mesh layer located between the core and the cover, wherein the metal mesh layer has a wire diameter falling within a range from 0.01 to 0.5 mm, and a mesh count falling within a range from 16 to 1000.